Valve which depressurises, and a valve system

ABSTRACT

A valve for a fluidic cartridge is provided. The valve comprises a valve cavity having first and second openings connected to first and second passageways, respectively; and a flexible membrane within the valve cavity, the flexible membrane having a first portion actuatable to seal against the first opening and a second portion actuatable to seal against the second opening; wherein the valve cavity is configured such that the first flexible membrane portion may be actuated independently of the second flexible membrane portion to enable the first opening to be sealed independently of the second.

CROSS-REFERENCES TO RELATED APPLICATIONS

This application is a national stage application, filed under 35 U.S.C. § 371, of International Application No. PCT/GB2014/052304, filed on Jul. 28, 2014, and claims the benefit of, and priority to GB Patent Application No. 1313527.2, filed Jul. 29, 2013, the contents of each of which are incorporated hereby by reference in its entirety and for all purposes.

FIELD

The present invention relates to a valve for a fluidic cartridge and more particularly to a mechanical valve which may be used to depressurise a valve system.

BACKGROUND

Sample preparation and analysis presents many logistical problems. Conventionally, many medical samples (such as blood, saliva, urine and swab eluate) are provided to a doctor, for example a general practitioner doctor (GP) or a principle care physician (PCP), in a local surgery without the equipment necessary to analyse the sample. Hence, the sample must be sent to a laboratory where the sample is analysed. The test results must then be collated and returned to the GP to analyse the results and make a diagnosis. This approach is inadequate. Firstly, there is a significant risk that a sample is lost in transit or mismatched with the wrong patient. Moreover, whilst recent developments in technology have reduced the overall time taken to conduct the test, the delay involved in sending the sample to a laboratory is unsatisfactory.

Nevertheless, analytical systems of the kind found in laboratories are complex and it is often difficult to provide sufficient amounts of pure targets from source samples to reliably perform downstream analytical assays. This typically prohibits local GP surgeries from being able to carry out such tests on site.

However, in recent years efforts have been made to reduce the scale of the analytical systems to make tests faster and simpler to run, and require smaller quantities of sample. For instance, “laboratory on a chip” (LOC) devices (a subset of microfluidic devices) integrate almost all medical tests or diagnostic operations performed in a hospital on a single microfluidic chip. The channels forming such microfluidics devices handle small fluid volumes and are connected together so as to achieve a desired function such as mixing of a sample, moving the sample through the device, reacting the sample with different reagents, and so on. These chips may be inserted into machines to control the performance of a test and measure the results.

However, it has been found that handling a sample in a microfluidics device can be very difficult. In such small channels as are found on a conventional LOC, it is difficult to apply external forces to move the sample from one site to another to perform different actions on the sample. There is also a limit to the complexity of a LOC device which operates purely using capillary action. Furthermore, owing to the small sample sizes of LOC's, the devices have reduced sensitivity and the probability of a target being present in the sample is thus reduced.

An alternative approach is to use a fluidic cartridge. The scale of the components of a fluidic cartridge is larger than for a microfluidic device, and so it becomes possible to move a sample through various different sites to perform different actions on it. This makes it possible to perform more complex tests than may be conducted using typical LOC devices, whilst still providing an analytical system of potential use in a local GP surgery.

Scientific assays useful in medical diagnostics have increasingly involved biochemical procedures, such as the polymerase chain reaction (“PCR”). The PCR assay has provided a powerful method of assaying for the presence of defined segments of nucleic acids. It is therefore desirable to perform a PCR assay on a fluidic cartridge.

Reducing PCR to the microchip level is important for portable detection technologies and high-throughput analytical systems. The method can be used to assay body fluids for the presence of nucleic acid specific for particular pathogens, such as the Chlamydia trachomatis bacterium, HIV or any other pathogenic microbe.

The introduction of commercially available automated DNA amplification assays has allowed more laboratories to introduce these technologies for routine testing of specimens. However, there is a need to improve the fluidic devices used for this purpose.

It is a requirement of any microfluidics device to minimise leakage from valves. Minimising leakage from valves is particularly important in devices which are designed to handle biological samples. This is because any leakage of sample could not only lead to contamination, but may lead to false positives in future test runs. The need to minimise leakage from a microfluidics system is particularly acute in devices which employ PCR technology since the target DNA is amplified and increases the risk of causing false positive results.

Some cartridges may be adapted to perform several steps of sample analysis from introduction of the sample, through mixing and sample preparation, pumping the sample through the device, reacting the sample with different reagents, and processing and detection. In these devices there may be a front end in which sample preparation takes place and a back end in which processing and detection takes place. The front end of the cartridge is typically an open system, i.e. vented to atmosphere, for instance where the sample is introduced. Therefore the front end of the system is the most prone to leakage, and it is important that processed fluid cannot move from the back end of the cartridge, upstream to the front end of the cartridge where leakage may occur. In LOC devices the movement of sample around the cartridge is controlled by mechanically or pneumatically actuated valves.

US20090162864 discloses a biological substance detection cartridge comprising a reaction vessel for reacting a probe with a specific biological substance in a sample solution. The cartridge further comprises a porous membrane facing the inside of the reaction vessel, a gas-liquid separation membrane superposed with the porous membrane and is equipped with an air pump which is provided on the opposite side of the gas-liquid separation membrane from the side contacting the porous membrane, and with which the interior can be kept at negative pressure during the reaction between the biological substance and the probe. This allows any bubbles generated in the reaction vessel during the reaction to be discharged by a simple method through the gas-liquid separation membrane

In addition to minimising leakage of the valve during and after use, it is important in devices used for volume sensitive analysis (such as cartridges using PCR technology) that when valves are moved from their open position to their closed position, they do not force large quantities of surplus liquid resting in the valve chamber back into the system.

SUMMARY OF INVENTION

In a first aspect of the invention, there is provided a valve system in a fluidic cartridge for depressurising a fluid sample processing region, comprising: a network of channels forming the fluid sample processing region, the network of channels fluidly connected to a first channel for introducing a fluid sample into the network of channels, the first channel having an isolation valve therein, the isolation valve actuatable to seal off the network of channels and thereby create a closed system therein. Thus, the isolation valve is provided between the first channel and the network of channels. The valve system further comprises a control valve interrupting a second channel within the network of channels, the control valve having a valve chamber coupled to the second channel via first and second openings, the valve chamber configured such that it has a first volume when the valve is closed to prevent fluid from flowing between the first and second openings, and a second, larger, volume when the valve is open to permit fluid to flow between the first and second openings; wherein the valve system is operable to depressurise the fluid sample processing region by closing the control valve to decrease the total volume within the network of channels, actuating the isolation valve to seal off the network of channels and thereby create a closed system within the network of channels, and opening the control valve to increase the total volume within the closed system of the network of channels. Because the isolation valve is the only point at which fluid may be introduced into the network of channels, when the isolation valve is closed, the network of channels is a completely sealed system with no further entry or exit points. By depressurising the fluid sample processing region after use, the risk of leakage of fluid sample is minimised in used cartridges.

Preferably, the increase in volume achieved in the closed system of the network of channels is at least 5%, more preferably at least 8%, more preferably at least 10%, and most preferably 13% or more.

Preferably, following depressurisation, the pressure within the closed system is less than 95% of the start pressure within the closed system, more preferably less than 90% of the start pressure and most preferably less than or equal to 88.5% of the start pressure.

Preferably, the volume of the valve chamber when the valve is in the open position is at least 150% of the volume of the valve chamber when the valve is in the closed position, more preferably the open volume of the valve chamber is 200% of the closed volume, more preferably the open volume is 210% of the closed volume and most preferably the open volume is 220% of the closed volume. Preferably, the total volume of the network (excluding the volume of the valve chamber) is between 500 μl and 1000 μl, more preferably between 600 μl and 900 μl, more preferably between 700 μl and 800 μl, and most preferably approximately 780 μl.

Preferably, the volume of the valve chamber D250 when the valve D200 is open is between 50 μl and 300 μl, more preferably between 80 μl and 200 μl, more preferably between 100 μl and 250 μl, more preferably between 120 μl and 160 μl, most preferably approximately 153 μl.

Preferably, the volume of the valve chamber D250 when the valve D200 is closed is between 0 μl and 200 μl, more preferably between 10 μl and 150 μl, more preferably between 20 μl and 130 μl, more preferably between 30 μl and 110 μl, more preferably between 40 μl and 90 μl, more preferably between 50 μl and 80 μl, most preferably approximately 69 μl.

Preferably, total volume of the fluid sample in the network of channels is between 150 μl and 250 μl, more preferably between 175 μl and 225 μl, more preferably between 190 μl and 210 μl and most preferably approximately 200 μl.

Preferably, the compressible volume of the system when the valve is closed is between 550 μl and 700 μl, more preferably between 570 μl and 680 μl, more preferably between 600 μl and 660 μl and most preferably 649 μl.

Preferably, the compressible volume of the system when the valve is open is between 500 μl and 900 μl, more preferably between 600 μl and 800 μl, more preferably between 700 μl and 750 μl, and most preferably 733 μl.

The network of channels may further comprise: a fluid pathway for receiving and processing a fluid sample introduced by the first channel, the fluid pathway having an upstream end at the isolation valve and a downstream end, the downstream end being closed; wherein the second channel is a bypass channel for removing excess fluid sample from the fluid pathway, the bypass channel coupled to the fluid pathway at a junction partway along the fluid pathway and coupled to the first channel upstream of the junction and downstream of the isolation valve. It is preferable to remove unprocessed surplus fluid from the fluid pathway to avoid diluting any processed sample being advanced from the sample processing chamber after processing.

The control valve may further comprise: a valve cavity and a flexible membrane within the valve cavity, the flexible membrane having a first portion actuatable to seal against the first opening and a second portion actuatable to seal against the second opening; wherein the valve chamber is formed between the flexible membrane and the valve cavity; and wherein the valve chamber is configured such that the first flexible membrane portion may be actuated independently of the second flexible membrane portion to enable the first opening to be sealed after the second. By providing independently actuatable valve membrane portions, it is possible to close one side of the valve first, thereby avoiding applying excessive back pressure to the network of channels. The network of channels may further comprise: first and second fluid pathways for receiving and processing a fluid sample introduced by the first channel, the first and second fluid pathways each having an upstream end at the isolation valve and a downstream end, the downstream end being closed; wherein the second channel is a bypass channel for removing excess fluid sample from the first and second fluid pathways, the bypass channel comprising: a first bypass portion coupled to the first fluid pathway at a junction partway along the first fluid pathway; a second bypass portion coupled to the second fluid pathway at a junction partway along the second fluid pathway; and wherein the first and second bypass portions are coupled to the first channel upstream of the respective junctions and downstream of the isolation valve. The bypass channel provides a route via which surplus fluid may be evacuated from the first and second fluid pathways.

The valve chamber may further comprise: a third opening, and the control valve may be coupled to: the first channel upstream of the junction and downstream of the isolation valve first via the first opening; the first bypass portion via the second opening; and the second bypass portion via the third opening; and a flexible membrane overlying the valve chamber, the flexible membrane having a first portion actuatable to seal against the first opening and a second portion actuatable to seal against the second and third openings; wherein the valve chamber is configured such that the first flexible membrane portion may be actuated independently of the second flexible membrane portion to enable the first opening to be sealed after the second and third. The first opening provides an exit through which any fluid trapped in the valve chamber may escape upon actuation of the second valve membrane portion to avoid forcing surplus fluid back down the first and second bypass portions.

In a second aspect of the invention there is provided a method for depressurising a fluid sample processing region within a fluidic cartridge comprising a network of channels forming a fluid sample processing region, a first channel fluidly connected to the network of channels, an isolation valve between the first channel and the network of channels, and a control valve interrupting a second channel within the network of channels, wherein the control valve is configured such that it has a first volume when the valve is closed, and a second, larger volume when the control valve is open, the method comprising the steps of: passing a fluid through the first channel and into the network of channels; closing the control valve to decrease the volume of the network of channels; closing the isolation valve to seal off the network of channels and create a closed system within the network of channels; opening the control valve to increase the volume within the closed system of the network of channels, thereby depressurising the fluid sample processing region. In a third aspect of the invention there is provided a valve for a fluidic cartridge, the valve comprising: a valve cavity having first and second openings connected to first and second passageways, respectively; and a flexible membrane within the valve cavity, the flexible membrane having a first portion actuatable to seal against the first opening and a second portion actuatable to seal against the second opening; wherein the valve cavity is configured such that the first flexible membrane portion may be actuated independently of the second flexible membrane portion to enable the first opening to be sealed independently of the second.

A valve chamber may be formed between the flexible membrane and the cavity, the first and second openings being in communication with the chamber; wherein each of the first and second portions of the flexible membrane is configured to be movable between a first position, in which it is spaced apart from its respective opening, and a second position, in which it is sealed against its respective opening, thereby changing the volume of the valve chamber. By changing the volume of the valve chamber, it is possible to change the volume of the system in which the valve is located.

The valve cavity may further comprise a third opening connected to a third passageway, wherein the second portion of the flexible membrane is also actuatable to seal against the third opening.

Preferably, the distance between the first and second openings is a, and the distance between the second and third openings is b, and wherein and a is greater than b. This allows the second portion of the valve membrane to seal the second and third openings without the first portion of the valve membrane sealing the first opening

The flexible membrane may be a resiliently deformable polymer membrane such that the first and second portions of the flexible membrane are biased into their first positions.

The valve chamber may be formed in a first polymer layer, preferably a pneumatic layer of the fluidic cartridge. The network of channels may be formed in a second polymer layer, preferably a fluidic layer of the fluidic cartridge. The first polymer layer may comprise polypropylene. The second polymer layer may comprise polypropylene. The valve membrane may comprise a thermoplastic elastomer.

In a fourth aspect of the invention there is provided a method of actuating a valve in a fluidic cartridge comprising a valve cavity and a flexible membrane within the valve cavity, the method comprising the steps of: exerting a force on a first portion of the flexible membrane to seal the first portion against a first opening in the valve cavity; and subsequently exerting a force on a second portion of the flexible membrane to seal the second portion against a second opening in the valve cavity.

A chamber may be formed between the flexible membrane and the valve cavity, and the step of exerting a force on the first portion of the flexible membrane may further comprise reducing the volume of the chamber by moving the first portion of the flexible membrane from a first position, in which the first portion is spaced apart from the first opening, to a second position, in which the first portion is sealed against the first opening; and the step of exerting a force on the second portion of the flexible membrane further comprises reducing the volume of the chamber by moving the second portion of the flexible membrane from a first position, in which the second portion is spaced apart from the second opening, to a second position, in which the second portion is sealed against the second opening.

The method may further comprise the steps of: removing the force on the first portion of the flexible membrane to break the seal between the first portion and the first opening; and removing the force on the second portion of the flexible membrane to break the seal between the second portion the second opening.

The flexible membrane may be biased to the open position, the step of removing the force on the first portion may further comprise increasing the volume of the chamber by moving the first portion from its second position to its first position; and the step of removing the force on the second portion may further comprise increasing the volume of the chamber by moving the second portion from its second position to its first position.

The step of exerting a force on the first portion of the flexible membrane may further comprise sealing the first portion against a third opening in the valve cavity.

Preferably, the distance between the first and second openings is a, and the distance between the second and third openings is b, and wherein and a is greater than b.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1 is a schematic diagram of an exemplary fluidic cartridge in which the invention may be provided.

FIG. 2 is a top view of an exemplary fluidic cartridge in which the invention may be provided.

FIG. 3 is an exploded view of the exemplary fluidic cartridge of FIG. 2.

FIG. 4 is a perspective view of the housing of the exemplary fluidic cartridge of FIG. 2.

FIG. 5 is a perspective view of the blister sub-assembly of the exemplary fluidic cartridge of FIG. 2.

FIG. 6A is a top view of the pneumatic layer of the exemplary fluidic cartridge of FIG. 2.

FIG. 6B is a bottom view of the pneumatic layer of the exemplary fluidic cartridge of FIG. 2.

FIG. 7 is a top view of the pneumatic foil of the exemplary fluidic cartridge of FIG. 2.

FIG. 8A is a top view of the fluidic layer of the exemplary fluidic cartridge of FIG. 2.

FIG. 8B is a bottom view of the fluidic layer of the exemplary fluidic cartridge of FIG. 2.

FIG. 9 is a top view of the fluidic foil of the exemplary fluidic cartridge of FIG. 2.

FIG. 10 is a top view of the electrode layer of the exemplary fluidic cartridge of FIG. 2.

FIG. 11 is a section view of an advantageous valve arrangement which may form an isolated inventive aspect.

FIG. 12 is a section view of another advantageous valve arrangement which may form an isolated inventive aspect.

FIG. 13a is a section view of an advantageous inlet port arrangement which may form an isolated inventive aspect.

FIG. 13b is a perspective section view of the inlet port arrangement of FIG. 13 a.

FIG. 14a is a section view of an advantageous capture column arrangement which may form an isolated inventive aspect.

FIG. 14b is a perspective section view of a portion of the capture column arrangement of FIG. 14 a.

FIG. 15a is a section view of an advantageous waste chamber arrangement which may form an isolated inventive aspect.

FIG. 15b is a perspective section view of the waste chamber arrangement of FIG. 15 a.

FIG. 16 is a schematic of an exemplary valve system.

FIG. 17a is a cross section of a valve suitable for the valve system of FIG. 16 in a closed position.

FIG. 17b is a cross section of the valve of FIG. 17a in an open position.

FIG. 18 is a schematic of the back end of the exemplary cartridge including another exemplary valve system.

FIG. 19 is a flow diagram of an exemplary method.

FIG. 20 is a schematic of a valve system according to a first embodiment of the present invention.

FIG. 21 is a section view of a valve according to a first embodiment of the present invention.

FIG. 22 is a section view of a valve according to a second embodiment of the present invention in an open position.

FIG. 23 is a section view of the valve of FIG. 22 in an intermediate position.

FIG. 24 is a section view of the valve of FIG. 22 in a closed position.

FIG. 25 is a schematic diagram of a valve system according to an embodiment of the invention.

DETAILED DESCRIPTION

Embodiments of the invention will now be described in the context of an exemplary fluid cartridge in which the invention is implemented. Whilst not necessary to understand the present invention, it is beneficial to provide general description of the principles of the structure, manufacture, function and use of the fluidic cartridge and associated methods for performing a test.

The exemplary fluidic cartridge and associated methods chosen to illustrate the present invention are for the detection of Chlamydia trachomatis bacterium using PCR amplification and electrochemical detection. However, the skilled person would understand that the invention is not limited to the exemplary fluidic cartridge and associated methods, and is suitable for use in with various different cartridges for a wide variety of sample analysis techniques or biological assays; for example, assays of target nucleic acid sequences in a liquid sample.

Those skilled in the art will understand that the devices and methods of the invention described herein and illustrated in the accompanying drawings are non-limiting exemplary embodiments and that the scope of the present invention is defined solely by the claims. The features illustrated or described in connection with one exemplary embodiment may be combined with features of other embodiments. Such modifications and variations are included within the scope of the present disclosures.

The exemplary cartridge comprises: a fluidic portion through which the sample flows and in which nucleic acid amplification and detection take place; a pneumatic portion which controls flow through the fluidic portion; and at least two electrodes which provide a potential difference for the detection of an amplified nucleic acid of interest. The fluidic portion and pneumatic portion may be constructed of a fluidic layer, a fluidic foil, a pneumatic layer and a pneumatic foil such as those described in relation to the exemplary cartridge below. However, the fluidic portion does not necessarily consist only of a fluidic layer and a fluidic foil and the pneumatic portion does not necessarily consist only of a pneumatic layer and a pneumatic foil. Rather, the layers may interact to produce the fluidic portion and the pneumatic portion such that parts of all or some of the layers make up each portion. Rather than referring to the particular layers of the cartridge, the fluidic portion refers to the particular areas of the cartridge which provide the function of allowing controlled sample flow, and the pneumatic portion refers to the particular areas of the cartridge which provide the function of controlling the flow through the fluidic portion.

The housing, fluidic portion and pneumatic portion are made of plastic. By plastic is meant a synthetic or natural organic material that may be shaped when soft and then hardened, including resins, resinoids, polymers, cellulose derivatives, casein materials, and protein plastics. Examples of plastics from which the cartridge may be constructed include, but are not limited to thermoplastics, for example polycarbonate, polyethylene terephthalate, cyclic olefin copolymers such as Topaz, acrylonitrile butadiene styrene, and thermoplastic elastomers, for example polypropylene. Plastic housings, fluidic portions and pneumatic portions can include components which are not made of plastic (e.g. blisters made from metal foil, metallic inserts at the sample inlet), but they are formed primarily from plastic. The use of plastic materials facilitates economical manufacture of the cartridges.

Whilst the pneumatic and fluidic foils may be made from a metal foil, the preferred materials are plastic including those mentioned above. In particular, it is preferred that foils are a polyethylene terephthalate polypropylene composite.

The target nucleic acid sequence is any nucleic acid to be detected in a sample. The target nucleic acid(s) to be amplified and detected in the cartridge will usually be DNA, but it is also possible to amplify and detect RNA. In some embodiments a cartridge may permit amplification and/or detection of both DNA and RNA targets.

The liquid sample is the composition which is introduced into the cartridge in order to determine whether the target nucleic acid(s) of interest is/are present. The sample may be a composition in which the nucleic acid to be detected is suspected to be present (e.g. for clinical diagnosis), or may be a composition in which the nucleic acid to be detected is potentially present (e.g. for contamination testing).

The liquid sample can have various sources. For instance, it can be material obtained from an animal or plant (e.g. for diagnosis of infections or for genotyping). Such samples may be obtained with minimal invasiveness or non-invasively, e.g., the sample may be obtained from an animal using a swab, or may be a bodily fluid. As an alternative, the sample may be material obtained from food or water (e.g. for contamination testing). The sample will usually include cells, and the target nucleic acid (if present) can be extracted from these cells within the cartridge. One skilled in the art will appreciate that samples can be diluted or otherwise treated prior to being introduced into the cartridge, but it is preferred that the cartridge can handle material which has not been pre-treated in this way.

An animal from whom the sample is obtained may be a vertebrate or non-vertebrate animal. Vertebrate animals may be mammals. Examples of mammals include but are not limited to mouse, rat, pig, dog, cat, rabbit, primates or the like. The animal may be a primate, and is preferably a human. Thus the cartridge can be used for clinical diagnosis of human samples.

In addition to analysing a sample, the cartridge can analyse a positive and/or negative control to provide confirmation that the cartridge is functioning as expected. The control(s) can be introduced into the cartridge by a user, or can be included within a cartridge before use.

The inclusion of an internal positive control nucleic acid allows a user to identify whether a negative result for the sample has been obtained because the nucleic acid amplification has been unsuccessful (false negative). If the positive control nucleic acid fails to be detected in the detection chamber, despite its presence in an amplification chamber, the user will be able to identify the test as a potential false negative result, and can perform another test.

The inclusion of an internal negative control allows a user to identify whether a positive result has been falsely obtained because of the presence of contamination. A negative control can involve performing PCR in a chamber in which no nucleic acid is provided, or in which a sample undergoes an amplification reaction without necessary components e.g. PCR without primers. If nucleic acid is nevertheless detected in the detection chamber, despite its intended absence in an amplification chamber, the user will be able to identify the test as a potential false positive result, and can perform another test.

A positive control nucleic acid may be any nucleic acid that will not be found in a sample used in the cartridge. The internal control DNA may be taken from a bacterium that is not pathogenic to animals and which contains a nucleic acid that is highly specific to the bacterium. One example of a possible bacterium from which the control nucleic acid may be taken for an animal sample is Pectobacterium atrosepticum, although any control nucleic acid may be used that will not be present in a sample.

The fluidic portion of the cartridge comprises channels and chambers through which sample flows. The flow of sample through the cartridge is controlled in two ways. Firstly, the fluidic portion has a gas inlet. The gas inlet is connected to a gas supply, and injection of gas into the fluidic portion via this inlet allows the sample to be pushed downstream through the cartridge, towards the detection chamber. The gas supply may be provided by the reader. As an alternative, the gas supply may be an on-board gas supply. Preferably, the gas supply is provided by an external source and the gas inlet is connected to a pneumatic circuit such that the gas supply is provided via a pneumatic inlet on the cartridge. Secondly, at least one pneumatically controlled valve controls local movement of the sample through the fluidic portion. The pneumatically controlled valve(s) may be controlled independently of other pneumatically controlled valves and may be controlled independently of the gas supply that generally causes downstream movement of the sample via the gas inlet. The gas inlet and the pneumatically controlled valve(s) also permit sample to be flushed through the fluidic portion e.g. to exclude excess volumes of material. The fluidic portion also has an exhaust which allows air and waste material to exit the channels and chambers of the fluidic portion without a build-up of pressure occurring in the cartridge. Preferably, the exhaust comprises a waste chamber and/or a waste vent.

The fluidic portion of the cartridge includes reagents and/or physical components for cell lysis and nucleic acid separation. These may be any reagents or physical components that are capable of lysing cells and separating nucleic acids from cell debris and other cellular components. For instance, they may comprise (i) a lysis buffer which is capable of causing lysis of target cells which may be present in the sample e.g. buffers including a detergent such as nonyl phenoxypolyethoxylethanol (available as NP-40) or t-octylphenoxypolyethoxyethanol, (available as Triton X 100), or including guanidine thiocyanate, and/or (ii) a capture support or column which specifically binds nucleic acids but does not bind other undesired cellular components (e.g. proteins and lipids). The capture column comprises a capture filter and may additionally comprise a depth filter. The filters may be made of glass fibres (available as Whatman filters), or may be made of silica, although any column or support which is capable of separating nucleic acids from other cellular components may be used. Elution using a wash buffer to remove cell debris and other cellular components, followed by elution using an elution buffer to elute the separated nucleic acids from the capture support or column can be undertaken such that the capture column can separate nucleic acids from cell debris and other cellular components.

A channel through which the sample flows fluidly connects the sample inlet to at least one amplification chamber where nucleic acid amplification can take place. The purpose of the amplification chamber(s) is to permit amplification of any target nucleic acid of interest that is present in the sample (and, where present, any positive control nucleic acid). Any nucleic acid amplification method may be used and these are described in more detail below in relation to an exemplary cartridge. The different nucleic acid amplification reagents that are required for different nucleic acid amplification methods are well known in the art. These reagents are provided in or upstream of the amplification chamber(s) such that the sample (and any positive control) includes all necessary reagents for nucleic acid amplification once it reaches the amplification chamber. Adaptation of a nucleic acid amplification method according to the target nucleic acid to be detected is also well known in the art (e.g. design of primers). The skilled person would therefore be able to adapt the reagents for nucleic acid amplification accordingly. The term “chamber” does not denote any particular size or geometry, but instead it means a region within the fluidic portion which is designed to permit nucleic acid amplification to occur. Thus, for instance, it could be a region in which the sample can be fluidically isolated (e.g. via the use of pneumatically controlled valves) while the steps required for nucleic acid amplification (e.g. thermocycling, etc.) occur, and it can be located within the cartridge so that it is in the proximity of any external resources that are needed (e.g. next to a heat source within a cartridge reader, thereby permitting thermal cycling to occur).

Multiple test amplification channels and/or chambers may be included in the cartridge. The different test amplification channels and/or chambers may include reagents required to amplify different nucleic acids of interest. Therefore using multiple amplification test channels and/or chambers allows multiple tests to be performed on a single cartridge, simultaneously (including any controls). As an alternative, reagents for amplification of multiple different nucleic acids may be present in a single amplification chamber, and the different nucleic acids (whether multiple target nucleic acids, or a target nucleic acid and a control nucleic acid) may be amplified simultaneously in the same amplification chamber.

A further channel through which the sample flows after nucleic acid amplification fluidly connects the at least one amplification chamber to at least one detection chamber where the results of nucleic acid amplification can be detected. In or upstream of the detection chamber are reagents for nucleic acid detection such that the sample includes all necessary reagents for the detection once it reaches the detection chamber. The reagents for nucleic acid detection may be specific for the particular target nucleic acid, i.e. they may allow for detection of the presence of the specific nucleic acid sequence. As an alternative, the reagents for nucleic acid detection may be generic reagents to detect the presence of any nucleic acids. Such generic reagents may be used if all nucleic acids other than the target nucleic acid are removed prior to detection. For example, this may be achieved by providing a nuclease that is capable of hydrolysing all nucleic acids present in the sample other than the target nucleic. The amplified target nucleic acid can be protected from hydrolysis, for example by inclusion of chemical modifications in the primers which are incorporated into the amplified product and which cannot be hydrolysed. Reagents for nucleic acid detection are described below in relation to an exemplary cartridge but usually comprise a probe including a label. The probe is capable of hybridising to the amplified nucleic acid which has been amplified in the amplification chamber(s). Following hybridisation of the probe to the amplified nucleic acid, the detection of the nucleic acid may occur via a detectable change in the signal from the label. In some embodiments the change may be caused by hydrolysis of the probe. Where the probe is hydrolysed, hydrolysis is usually achieved using a double strand specific nuclease, which can be an exonuclease or an endonuclease. Preferably, the nuclease is T7 endonuclease. The signal from the label is capable of undergoing a change following hydrolysis of the probe. This is due to a change in the environment of the label when it moves from being bound to the rest of the probe to being free from the rest of the probe or bound to a single nucleotide or a short part of the probe. Further details of the types of probes and detection methods that may be used can be found in Hillier et al. Bioelectrochemistry, 63 (2004), 307-310. As an alternative, methods for causing a detectable change in the signal from the label which do not rely on hydrolysis of the probe may be used e.g. see Ihara et al. Nucleic Acids Research, 1996, Vol. 24, No. 21 4273-4280. This change in environment of the label leads to a change in the signal from the label. The change in signal from the label can be detected in order to detect the presence of the nucleic acid of interest.

Where a positive control nucleic acid is used, the reagents for nucleic acid detection will additionally include a positive control probe including a label. The positive control probe is capable of hybridising to the amplified control nucleic acid. The signal provided by the labels of the positive control and target probes may be the same, but present in separate detection chambers such that the signals corresponding to the control and test nucleic acids can be distinguished. As an alternative, the signal provided by the labels of the control and target probes may be different, such that the signals are distinguishable from one another, even if the probes are present in the same detection chamber.

Multiple test detection channels and/or chambers may be included in the cartridge. The different test detection channels and/or chambers may include reagents required to detect different nucleic acids of interest. Therefore using multiple detection test channels and/or chambers allows multiple tests to be performed on a single cartridge, simultaneously. As an alternative, reagents for detection of multiple different nucleic acids may be present in a single detection chamber, and the different nucleic acids (whether multiple target nucleic acids or a target nucleic acid and a control nucleic acid) may be detected simultaneously in the same detection chamber.

The label is detectable by use of the cartridge's electrodes, and so the label will usually be an electrochemical label, such as a ferrocene. Examples of labels which may be used can be found in WO03/074731, WO2012/085591 and PCT/GB2013/051643. Signal emitted by the label can be detected by a cartridge reader.

The pneumatic portion of the cartridge comprises at least one pneumatic circuit which each control at least one pneumatically controlled valve. The pneumatic portion controls sample flow through the cartridge by the opening and closing of pneumatically controlled valves. The opening and closing of the valves is controlled by changes in pneumatic pressure in the pneumatic circuit that is applied through a pneumatic pressure inlet. Usually, the cartridge contains many pneumatically controlled valves. The pneumatically controlled valves may be controlled by separate pneumatic pressure inlets. These valves can be used to prevent downstream movement of sample through the fluidic portion until necessary steps have been performed and/or to prevent unwanted reverse movement of sample upstream. For example, a valve may be provided upstream of the at least one amplification chamber in order to prevent downstream movement into the at least one amplification chamber until cell lysis and nucleic acid separation has taken place. Following cell lysis and nucleic acid separation the valve upstream of the at least one amplification chamber may be opened in order to allow downstream flow. It can then be closed again, to prevent backflow out of the chamber back towards the sample inlet.

The cartridge comprises at least two electrodes which can provide a potential difference across the at least one detection chamber. The potential difference causes current to flow through the at least one detection chamber, thereby permitting the detection of signal from electrochemically active labels.

An exemplary cartridge which operates according to the above description will now be described with reference to the accompanying drawings.

1. The Exemplary Cartridge

1.1 Overview

The exemplary cartridge described below is intended to be a single-use, disposable cartridge for performing a test on a sample introduced into the cartridge. The exemplary cartridge is a fluidic cartridge with channels of an appropriate scale (as detailed hereafter). However, the invention may be performed on a microfluidic device, or an LOC. Once the test has been run, it is preferred that the cartridge is disposed of. However, if desired, the cartridge may be sent for re-processing to enable it to be used again.

It is preferred that the cartridge comprises all of the biological agents necessary for conducting the test of choice. For example, the exemplary cartridge is used for detecting the presence, absence or amount of a pathogen of interest. Any pathogen may be detected. Examples of pathogens which may be detected by the cartridge are Chlamydia trachomatis, Trichomonas vaginalis, Neisseria gonorrhoea, Mycoplasma genitalium and methicillin resistant Staphylococcus aureus. To that end the cartridge comprises reagents for nucleic acid amplification. Nucleic acid amplification may be performed using any nucleic acid amplification method. The nucleic acid amplification method may be a thermocycling method in which the temperature at which the method is performed is varied such that different steps of the amplification are able to take place at different temperatures within the cycle. For example melting, annealing of primers and extension may each be performed at different temperatures. By cycling through the temperatures, the timing of each of the steps of the method can be controlled. As an alternative, the nucleic acid amplification may be an isothermal method in which the temperature is kept constant. In both the thermocycling and the isothermal nucleic acid amplification methods, the temperature is controlled during nucleic acid amplification.

Examples of nucleic acid amplification methods are the polymerase chain reaction (FOR), the ligase chain reaction (LCR), strand displacement amplification (SDA), transcription mediated amplification, nucleic acid sequence-based amplification (NASBA), helicase-dependent amplification and loop-mediated isothermal amplification. The reagents for nucleic acid amplification will vary depending of the nucleic acid amplification method used but include a polymerase and nucleotide triphosphates.

As explained below, the cartridge also comprises detection reagents which are capable of detecting the presence or absence of amplified nucleic acids which are the product of the nucleic acid amplification method. The reagents for nucleic acid detection comprise a probe which is capable of hybridising to the amplified nucleic acid. The probe includes a ferrocene label. Following hybridisation of the probe to the amplified nucleic acid, the detection of the nucleic acid occurs via a detectable change in the signal from the label. The change is caused by hydrolysis of the probe, which is achieved using a double strand specific nuclease. The nuclease is a T7 endonuclease. The ferrocene gives different electrochemical signals when it is part of a probe or when it is attached only to a single nucleotide, and so hydrolysis is easily detected. Thus, the change in signal from the label permits detection of the presence of the nucleic acid of interest.

The electrodes allow the detectable change in the signal from the label, which occurs in the presence of the target nucleic acid, to be detected.

The cartridge is configured for use with a cartridge reader (not shown). The cartridge comprises a number of pneumatic, mechanical, thermal and electrical interfaces (described in more detail below) through which the reader interacts with the cartridge to perform the test. Hence, in use, the cartridge would be inserted into the reader, and the reader would be activated to begin interacting with the cartridge via the interfaces to perform the test. For the purposes of understanding the present invention, it is not necessary to describe exactly how the cartridge interacts with the reader to conduct a particular test and provide the test results, but an overview of an exemplary operation of a cartridge is provided hereafter.

1.2 Schematic Diagram of the Exemplary Cartridge

Before explaining the structure and arrangement of the components of an exemplary fluid cartridge in detail, it is helpful to describe the layout of the exemplary cartridge at a high level with reference to the schematic shown in FIG. 1.

It is convenient to consider the overall layout of the cartridge in terms of the flow of liquids, including the liquid sample, through the cartridge. Unless otherwise specified hereafter, the passage of liquids including the liquid sample and the liquid buffers is referred to as the ‘fluid pathway’ which has an upstream end and a downstream end. Unless otherwise specified hereafter, ‘downstream’ generally refers to the direction of flow of the liquids and ‘upstream’ refers to the direction opposite the direction of flow. The fluid pathway in the exemplary cartridge may have different branches (and thus form different fluid pathways), but all pathways have a recognisable direction of flow which permit a skilled person to identify the upstream and downstream directions. However, there is an exception to this general definition, which is when the liquid sample is pumped between the mixing chamber 10 and the bellows 20. In this case, fluid is intermittently pumped back upstream in the opposite direction to its general direction of fluid flow, which is downstream. This mixing serves to mix the lysis and sample and to rehydrate the internal control.

The liquid sample is introduced into the cartridge at a sample mixing chamber 10 through an entry port. A particular arrangement of a preferred entry port may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below. A sample indicator 12 is fluidly coupled to the sample mixing chamber 10 such that a sample introduced into the sample mixing chamber 10 is visible in the sample indicator 12. Also connected to the sample mixing chamber 10 is a blister 14 containing a lysis buffer. The lysis buffer comprises guanidine thiocyanate. Once the sample has been introduced into the sample mixing chamber 10, and a test is started, the lysis blister 14 is collapsed so as to expel the lysis buffer into the sample mixing chamber 10 where it mixes with the liquid sample introduced therein.

Downstream of the sample mixing chamber 10, along a main channel 16, is a coarse filter 18. The coarse filter 18 filters out any large debris in the liquid sample, such as skin or bodily hair, as the liquid sample passes through main channel 16.

Downstream of the coarse filter 18, along the main channel 16, is a bellows 20 having an upstream bellows valve 22 a and a downstream bellows valve 22 b. As described in more detail below, the bellows 20, together with its upstream and downstream valves 22 a-b, is capable of pumping the liquid sample from the upstream end of the fluid pathway (i.e. from the sample mixing chamber 10) to the downstream end. In summary, this is achieved by virtue of flexible membranes within the bellows 20 and the upstream and downstream bellows valves 22 a-b which actuate to create local pressure differentials to, on the one hand, draw in the liquid sample from the sample mixing chamber 10 into the bellows 20 and, on the other hand, from the bellows 20 further downstream through the main channel 16. This is achieved by carefully choreographed pneumatic actuation of the flexible membranes in the valves. Particular arrangements of a preferred valve may themselves form isolated inventive aspects of the cartridge, as described further in section 3, below.

Downstream of the bellows along the main channel 16 is a capture column 24. The purpose of the capture column 24 is to separate nucleic acids from cell debris and other cellular components. The capture column comprises a capture filter and a depth filter both made of glass fibres. A particular arrangement of a preferred capture column may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below.

Two branch channels 26, 28 join the main channel 16 between the downstream bellows valve 22 b and the capture column 24. The purpose of the branch channels is to introduce liquid buffers necessary for performing the desired test. For example, with the test conducted by the exemplary cartridge, it is necessary to introduce an elution buffer and a wash buffer into the main channel once the sample has passed through. The wash buffer is contained in a wash buffer blister 30 and the elution buffer is contained in an elution buffer blister 32. The introduction of the wash buffer and elution buffer into the main channel 16 is controlled by wash buffer valve 34 and elution buffer valve 36, respectively. At the appropriate point in the test, the wash and elution buffer blisters 30, 32 are collapsed so as to expel the wash and elution buffers into the branch channels 26, 28 and thence into the main channel 16 through the wash and elution buffer valves 34, 36.

Downstream of the capture column 24, along a waste branch 16 a of the main channel 16, is a waste chamber 38. A particular arrangement of a preferred waste chamber may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below. The purpose of the waste chamber 38 is to collect the cell debris and cellular components other than nucleic acids and contain them, thereby preventing them from entering the test channel 54 a or the control channel 54 b. The waste chamber 38 is vented to atmosphere through a waste vent 40, and an aerosol impactor 42 is provided between the waste chamber 38 and the waste vent 40 to prevent particulate matter from escaping from the waste chamber 38 into the atmosphere. A waste chamber valve 44 in the main channel waste branch 16 a of the main channel 16 permits and prevents fluids passing into the waste chamber 38 at appropriate points during the test.

Downstream of the capture column 24, along an elution branch 16 b of the main channel 16, is an elution chamber 46. The purpose of the elution chamber 46 is to allow the sample preparation to settle and for bubbles to disperse before the sample enters the amplification chambers. An elution chamber valve 48 in the elution branch 16 b of the main channel 16 permits and prevents fluids passing into the elution chamber 46 at appropriate points during the test.

Downstream of the elution chamber 46 is a convoluted mixing channel 52. Here the prepared sample is mixed prior to passing through the isolation valve 50.

In the present application, the components upstream of the isolation valve 50 are referred to as being comprised in the ‘front end’ of the cartridge, whilst the components downstream of the isolation valve 50 are referred to as being comprised in the ‘back end’ of the cartridge. Broadly speaking, the liquid sample is prepared for analysing in the front end of the cartridge, and the analysis is carried out on the sample in the back end of the cartridge.

The isolation valve 50 is open to permit the prepared liquid sample to pass from the front end to the back end of the cartridge. At an appropriate point in the test, after the liquid sample has been prepared and is within the back end of the cartridge for analysis, the isolation valve 50 is closed to prevent any of the sample from re-entering the front end. Once the isolation valve 50 is closed, it cannot be opened again. The isolation valve 50 also acts as a safeguard in case of a power failure, wherein the reader closes the isolation valve 50 to prevent leakage.

Downstream of the isolation valve 50, the fluid pathway splits into an amplification test channel 54 a and an amplification control channel 54 b. Each of the amplification channels 54 a-b comprises an amplification chamber 56 a-b having an amplification chamber inlet valve 58 a-b and an amplification chamber outlet valve 60 a-b. Any nucleic acid amplification method may be performed in the nucleic acid amplification chamber. If PCR is used, the nucleic acid amplification chambers contain a thermostable DNA polymerase, dNTPs, a pair of primers which are capable of hybridising to the nucleic acid to be amplified. Optionally, the nucleic acid amplification chambers may additionally contain buffer salts, MgCl₂, passivation agents, uracil N-glycosylase and dUTP. An example of a thermostable DNA polymerase that may be used is Taq polymerase from Thermus aquaticus.

Each of the nucleic acid amplification chambers in the exemplary cartridge comprises reagent containment features in the form of first and second shallow wells formed in the fluidic layer. The reagents to be used in the cartridge are spotted in the wells. In the exemplary cartridge, the test-specific reagents and the generic reagents are isolated from each other by spotting each in a different well. Hence, the test-specific reagents are spotted in a first well in the chamber and the generic reagents are spotted in a second well in the chamber. By spotting the reagents separately, it is easier to swap the test-specific reagents during manufacture for a different set of test-specific reagents, so as to perform a different test, whilst keeping the generic reagents as they are.

In the exemplary cartridge, the ratio of nucleic acid amplification chambers to detection chambers is 1:2. The prepared sample enters the back end of the cartridge at the isolation valve 50 and is split into two nucleic acid amplification chambers. After processing, the each of the two processed measures of sample from the nucleic acid amplification chamber is split into two detection chambers. Therefore, for each sample introduced into the exemplary cartridge, four detection chambers may be filled from two nucleic acid amplification chambers, thus facilitating duplex amplification and 4-plex detection.

However, it will be appreciated that one or three or more nucleic acid amplification chambers may be provided to provide any level of multiplexing desired, and that the number of the detection chambers provided may be adjusted accordingly to maintain a 1:2 ratio of nucleic acid amplification chambers to detection chambers.

The ratio 1:2 is preferred for the exemplary cartridge because such a ratio allows twice the number of target nucleic acids to be assayed compared to the number of different labels required for detection in the detection chambers. However, it will be appreciated that the ratio may be changed depending on the number of labels and PCR targets for the liquid sample. For instance, the ratio may be 1:1, 1:3 or 1:n such that there are n detection chambers branching from the main channel of each fluid pathway when there are n times as many multiplexed PCR targets for the number of labels.

PCR primers specific for Chlamydia trachomatis are dried down in the amplification chamber in the amplification test channel together with the other reagents required for nucleic acid amplification. PCR primers specific for a positive control nucleic acid are dried down in the amplification chamber in the amplification control channel together with the other reagents required for nucleic acid amplification. A positive control nucleic acid is also provided in the amplification chamber in the amplification control channel, taken from Pectobacterium atrosepticum. The dried down reagents are reconstituted when the liquid sample reaches them.

Downstream of the amplification chamber outlet valves 60 a-b each of the amplification channels 54 a-b splits into two further detection channels, leading to two detection chambers for each amplification chamber, giving a total of four detection chambers 62 a-d in total. The reagents for nucleic acid detection, including the target probe, are dried down in the detection chambers 62 a-d downstream of the test amplification chamber 55 a or 56 b. The reagents for nucleic acid detection including the control probe are dried down in the detection chambers downstream of the control amplification chamber 56 a or 56 b (whichever is not the test chamber mentioned above). Each detection chamber 62 a-d is provided with its own gas spring 64 a-d which forms a dead end at the downstream end of the fluid pathway.

Reagents for nucleic acid detection are provided in detection chambers. The reagents for nucleic acid detection include probes having a ferrocene label. These probes are capable of hybridising to the amplified nucleic acids. Following hybridisation of the probes to the amplified nucleic acids, the probes are hydrolysed by a double strand specific nuclease which causes the label to be freed from the rest of the probe. As explained above, freeing of the label from the rest of the probe causes a detectable change in the signal from the label. The control probe is provided in separate detection chambers to the target probe and detection of the target nucleic acid and the control nucleic acid take place in different detection chambers, such that the signals are distinguishable from one another.

Downstream of the amplification outlet valves 60 a-b, but upstream of the forks creating the four detection channels, two bypass channels 66 a-b respectively join the two amplification channels 54 a-b. The purpose of the bypass channels 66 a-b is to remove excess liquid sample within the amplification channels 54 a-b before the liquid sample enters the detection chambers 62 a-d. The bypass channels 66 a-b connect to a bypass valve 68, which is also fluidly coupled to the elution chamber branch 16 b of the main channel 16, downstream of the isolation valve 50, before the channel splits into amplification channels 54 a and 54 b.

A particular arrangement of a preferred chamber in the cartridge, such as the first and second amplification chambers or the first to fourth detection chambers, may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below.

It will be appreciated that the number of amplification chambers, and the number of detection chambers in the exemplary cartridge may vary depending on the preferred implementation. Moreover, other configurations of channels, chambers, valves and so on are possible without departing from the scope of the invention, as defined by the claims.

The physical structure and operation of the various components of the exemplary cartridge introduced above will now be explained with reference to FIGS. 2 to 10.

1.3 Physical Structure of an Exemplary Cartridge

1.3.1 Overview and External Features of the Exemplary Cartridge

An exemplary cartridge is shown in FIG. 2. As described above, the reader interacts with the cartridge through a plurality of interfaces. The interfaces shown in the exemplary cartridge 100 are: a pneumatic interface 101; an electrical interface 102; a bypass valve interface 103; and an isolation valve interface 104. Each of these interfaces is described in more detail below. It will be appreciated that more or fewer interfaces could be provided, depending on the preferred implementation.

Also provided in the cartridge, but not shown, is a thermal interface. The thermal interface allows the temperature of the amplification chambers to be regulated to allow nucleic acid amplification to take place.

The exemplary cartridge 100 shown in FIG. 2 comprises an insertion end 105 for insertion into the reader, and a non-insertion end 106. Proximate the non-insertion end 106 is a sample inlet 107 for introducing a sample into the sample mixing chamber 10. In the exemplary cartridge, the sample will usually include cells, and the target nucleic acid (if present) can be extracted from these cells, but other fluid samples such as swab eluate, urine, semen, blood, saliva, stool sweat and tears could be used in other implementations. The sample may be introduced into the sample mixing chamber 10 through the sample inlet 107 using a pipette, for example.

The exemplary cartridge 100 and reader are configured such that when the cartridge is inserted into the reader, all of the aforementioned interfaces are actuatable by the reader. On the other hand, the sample inlet 107 remains external to the reader such that a sample may be introduced into the sample mixing chamber 10 whilst the cartridge is inserted into the reader.

The exemplary cartridge 100 shown in FIG. 2 further comprises a sample indicator window 109, through which the sample indicator 12 is visible to determine whether a sample has been introduced into the sample mixing chamber 10.

All of the pneumatic, mechanical and electrical interfaces in the exemplary cartridge 100 are located on the same face of the cartridge, in this case the top face 110. The thermal interface (not shown) is provided on the bottom face of the cartridge. This simplifies the design of the reader, which may this provide the associated pneumatic, mechanical and electrical parts which interact with those interfaces in the same region of the reader, thereby making best use of space. It also enables the thermal part of the reader to be provided away from the pneumatic, mechanical and electrical parts.

1.3.2 Internal Components of Cartridge

The exemplary cartridge 100 shown in FIG. 2 is formed from various components which shall now be described. FIG. 3 shows an exploded view of the exemplary cartridge 100 of FIG. 2. The cartridge 100 comprises, from top to bottom, a housing 111, a blister sub-assembly 112, a pneumatic foil 113, a pneumatic layer 114, a fluid layer 115 and a fluidic foil 116. Also shown in FIG. 3 is an electrode layer 117, two filters 118 and a plurality of absorbent pads 119, which will be described in more detail below.

The housing 111 is manufactured from acrylonitrile butadiene styrene. The pneumatic and fluidic foils 113, 116 are manufactured from a polyethylene terephthalate/polypropylene composite. The pneumatic and fluidic layers 114, 115 are manufacture from polypropylene.

With the exception of the housing 111, filters 118 and pads 119, each of the components mentioned in the previous paragraph is adhered to its adjacent component or components. Hence, the blister sub-assembly 112 is adhered to the pneumatic foil 113, which is adhered to the pneumatic layer 114, which is adhered to the fluidic layer 115, which is adhered to the fluidic foil 116. The electrode layer 117 is adhered to fluidic layer 115 also.

The adhesion of the layers to each other provides a series of fluid-tight channels in the cartridge, together with associated chambers, valves, pumps, bellows and other components. The channels passing a liquid sample therethrough are liquid-tight and the channels passing a gas therethrough are gas-tight. Optionally, all components are both liquid tight and gas-tight. For example, recesses and openings formed in one or both sides of the pneumatic and fluidic layers create, when sandwiched together and adhered to the pneumatic and fluidic foils, respectively, the shapes necessary to provide the aforesaid channels, chambers, valves, pumps, bellows and other components.

Each of the components referred to above in FIG. 3 will now be described in more detail.

1.3.3 Housing 111

FIG. 4 shows housing 111 in more detail. As shown, housing 111 comprises a generally rectangular upper surface 120 and walls 121 depending therefrom on all four sides (two of which are visible in FIG. 4). A principal purpose of the housing 111 is to protect certain components of the cartridge, most notably the blister sub-assembly 112 and the isolation valve interface 104. It will therefore be noted that the housing 111 is shorter than the pneumatic and fluidic layers 114, 115 such that it overlies only a portion of those layers when the cartridge 100 is assembled. In the exemplary cartridge 100, the pneumatic interface 101, electronic interface 102, and bypass valve interface 103 are not covered by the housing 111 to provide ease of access by the reader.

The upper surface 120 of the housing 111 has three apertures 122 a-c therein, each having walls depending from the peripheries of the apertures to form, when the cartridge is assembled, three recesses. The purpose of the recesses is to house the blisters of the blister sub-assembly 112 such that the blisters may be accessed and pressed by the reader, but are otherwise protected from accidental impact. Naturally, since the exemplary cartridge comprises three blisters, the housing 111 comprises three corresponding apertures 122 a-c forming three corresponding recesses. It will be appreciated that more or fewer blisters, apertures and recesses may be provided, depending on the preferred implementation. Alternatively, the housing 111 could comprise a single aperture forming a single recess housing all available blisters.

The side walls 121 of the housing 111 which run along the length of the housing 111 between the insertion end 105 and the non-insertion end 106 of the cartridge 100 comprise flanges 123 along at least a portion of their lower edges. The purpose of the flanges 123 is two-fold. Firstly, they comprise one or more windows 124 a-b for receiving a corresponding number of tabs formed in the pneumatic layer 114 to hold the cartridge 100 together. Secondly, the flanges 123 are dimensioned so as to protrude beyond the lower surface of the fluidic foil 116 when the cartridge is assembled, such that the fluidic foil 116 is suspended above a flat surface on which the cartridge 100 is placed. This prevents accidental damage to the fluidic foil 116 which could otherwise result.

Although in the exemplary cartridge depicted in FIG. 4 flanges 123 are provided along substantially the length of two opposing sides of the cartridge, it will be appreciated that flanges may be provided along three or four edges of the cartridge and still suspend the foil above a flat surface on which the cartridge is placed. Similarly, although the cartridge depicted in FIG. 4 shows flanges 123 extending along substantially the entire length of the edge, a flange which extends only partially along an edge may be provided, or multiple flanges may be provided along each edge.

The housing 111 further comprises, at the non-insertion end 106, a grip 125 to facilitate insertion of the cartridge into and removal of the cartridge 100 from the reader by hand. The grip 125 comprises a series of ridges and grooves formed in the housing 111, but alternative structures to increase friction, such as knurls, are also possible.

The housing 111 further comprises a sample inlet aperture 126 through which a sample may be introduced into the sample mixing chamber 10 of the cartridge 100 using a pipette, for example. Surrounding the inlet aperture 126 for a given diameter is a basin 127 recessed into the upper surface 120 of the housing 111 to accommodate a certain amount of spillage of the liquid sample. Whilst the basin 127 of the exemplary embodiment is substantially flat, it may be sloped toward the inlet aperture 126, such that any spillage drains through the inlet aperture 126.

The exemplary housing 111 further comprises a plurality of cut-outs: a first cut-out 128 forming the sample window 109, and a second cut-out 129 to provide access to the isolation valve interface 104. As with the recesses which protect the blisters, by providing access to the isolation valve interface 104 only through a cut-out 129 in the housing 111, the isolation valve interface 104 is protected to some extent from accidental impact, which could actuate the isolation valve and render the cartridge inoperable.

1.3.4 Blister Sub-Assembly 112

FIG. 5 shows the blister sub-assembly 112 in more detail. The blister sub-assembly 112 may be manufactured separately, during which the blisters are pre-filled with the liquid reagents necessary for conducting the preferred test, and subsequently adhered to the pneumatic foil 113.

Blister sub-assemblies (or ‘blister packs’) are familiar to a skilled person. A blister is a collapsible chamber for containing a liquid, which may be expelled from the blister by pressing on the blister and thereby collapsing it. In typical blister packs, the chamber of a blister is sealed by a foil or other frangible layer which ruptures once the pressure inside the chamber reaches a particular magnitude as the blister is collapsed.

In the exemplary cartridge, the blister sub-assembly 112 comprises three blisters 130 a-c. These contain, respectively, the lysis buffer which comprises reagents capable of performing cell lysis, the wash buffer and the elution buffer.

The exemplary blister sub-assembly 112 comprises a substrate 131 onto which the aforementioned blisters 130 a-c are formed by a deformable polymeric layer which is shaped to provide the chambers. Three apertures 132 a-c, corresponding to the three blisters 130 a-c, pass through the substrate 132. Each of the apertures is covered by the deformable polymeric layer forming the chamber, which thereby connects the aperture to the chamber but for a seal 133 a-c between the respective apertures 132 a-c and chambers. Upon application of a suitable pressure on the blister 130 a-c, the seal 133 a-c breaks, thereby causing the liquid contents of the blister to be ejected from the blister and to flow through the aperture 132 a-c in the substrate 131 out of the blister sub-assembly.

As shown, the seals 133 a-c at least partially surround the periphery of the chambers, where they meet the substrate 131. At the point in each seal 133 a-c which is designed to break (thereby forming the liquid passageway between the aperture 132 a-c and chamber), the seal 133 a-c may be weaker than the rest of the periphery. This ensures that the correct part of the seal 133 a-c breaks when the suitable pressure is applied.

The blisters may be collapsed by the reader when the cartridge is inserted therein. One or more mechanical actuators (such as a foot) may be applied by the reader into the recess so as to collapse the blister.

The blister sub-assembly 112 further comprises two reference holes 134 a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the assembly during manufacture.

1.3.5 Pneumatic Layer 114

FIGS. 6A and 6B show the pneumatic layer 114 in more detail. FIG. 6A is a top view of the pneumatic layer and FIG. 6B is a bottom view. The pneumatic layer 114 is comprised of a rigid plastic layer 135 which, in certain places, is overmoulded with a plurality of flexible membranes to form certain components when the cartridge is assembled. The flexible membranes are manufactured from a thermoplastic elastomer.

The rigid plastic layer 135 has a plurality of differently-shaped recesses therein and apertures therethrough. In combination with the fluidic layer 115, certain recesses within, and/or apertures through, the rigid plastic layer 135 form a number of components, including: the sample mixing chamber 136; the waste chamber 137; the capture column 138; the elution chamber 139; the first and second amplification chambers 140 a-b; and the first to fourth detection chambers 141 a-d. An aperture 142 is also provided to give access to the electrode layer 117.

In combination with the overmoulded flexible membranes and the pneumatic foil 113, certain other apertures through the rigid plastic layer form a number of other components, including: the upstream bellows valve 142; the bellows 143; a pneumatic interface 144; the downstream bellows valve 145; the wash buffer inlet valve 146; the wash buffer air inlet valve 146 a; the elution buffer inlet valve 147; the elution buffer air inlet valve 147 a; the waste chamber valve 148; the elution chamber valve 149; the isolation valve 150; the first and second amplification chamber inlet valves 151 a-b; and first and second amplification chamber outlet valves 152 a-b. A further aperture, in combination with an overmoulded flexible membrane (but not the pneumatic foil) forms a bypass valve 153.

With the exception of the isolation valve 150 and the bypass valve 153, the valves formed in the pneumatic layer are pneumatically-operable valves. That is, each valve is operable to open and close a fluidic channel in which the valve is located, and this valve is actuated by applying a particular pressure to a pneumatic control line coupled to the valve. The pneumatic control lines are coupled to the pneumatic interface 144, to which the reader has access when the cartridge 100 is inserted therein. Hence, to actuate a given pneumatic valve, the reader merely applies an appropriate pressure to the pneumatic control line associated with that valve to open or close the valve.

The isolation valve 150 and the bypass valve 153 are also actuated by the reader, but mechanically. Again, each valve is operable to open and close a fluidic channel in which the valve is located, but the valve is actuated by applying one or more mechanical actuators (such as a foot) to the valve.

The pneumatic layer further comprises two reference holes 154 a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 154 a-b in the pneumatic layer align with the reference holes 134 a-b in the blister sub-assembly.

The pneumatic layer further comprises apertures 155 a-c which, when the cartridge is assembled, line up with apertures 132 a-c passing through the substrate 131 of the blister sub-assembly (through the pneumatic foil, as described below).

1.3.6 Pneumatic Foil 113

FIG. 7 shows the pneumatic foil 113 in more detail. As explained above, the pneumatic foil 113 is adhered to the upper surface of the pneumatic layer 114, thereby fluidly sealing channels, chambers, valves, pumps, bellows and other components formed therein. Thus, for the most part, the pneumatic foil 113 is a generally rectangular and planar foil sheet so as to provide an effective seal. Beneficially, the pneumatic foil 113 is inert such that is does not react with the reagents which move through the pneumatic layer 114.

However, the pneumatic foil 113 does not overlie the entire pneumatic layer 114. In particular, the pneumatic foil 113 does not overlie the sample mixing chamber 136 or the waste chamber 137 at the non-insertion end 106 of the cartridge 100, or the bypass valve 153 at the insertion end 105. Moreover, the pneumatic foil 113 comprises cut-outs 156, 157 a-e, such that it does not overlie the isolation valve 150 or the pneumatic interface 144, respectively.

The pneumatic foil 113 further comprises three apertures 158 a-c which, when the cartridge 100 is assembled, line up with apertures 132 a-c passing through the substrate 131 of the blister sub-assembly and 155 a-c passing through the pneumatic layer 114. The apertures 158 a-c permit the liquid reagents within the blisters to pass to the pneumatic layer 114, and thence to the fluidic layer 115 through apertures 155 a-c.

The pneumatic foil 113 comprises two reference holes 159 a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 159 a-b in the pneumatic foil align with the reference holes in the other layers.

The pneumatic foil is a composite foil manufactured from a layer of polyethylene terephthalate, to provide strength, with a layer of polypropylene on top to provide an inert material for contacting the liquid sample and buffers, and also to enable the foil to be heat sealed to the pneumatic layer (also manufactured from polypropylene.

1.3.7 Fluidic Layer 115

FIGS. 8A and 8B show the fluidic layer 115 in more detail. FIG. 8A is a top view of the pneumatic layer and FIG. 8B is a bottom view. The fluidic layer 115 is comprised of a rigid plastic layer 160. As explained previously, the top side of the fluidic layer 115 (not shown) is adhered to the bottom side of the pneumatic layer 113 (see FIG. 5B) such that the various channels, chambers, valves, pumps, bellows and other components formed by a combination of the pneumatic and fluidic layers are aligned.

As with the rigid plastic layer 135 of the pneumatic layer 113, the rigid plastic layer 160 of the fluidic layer 115 has a plurality of differently-shaped recesses therein and apertures therethrough. In combination with the pneumatic layer 113 and the fluidic foil 116, certain recesses within, and/or apertures through, the rigid plastic layer 160 forms certain components, including: the sample inlet chamber 136; the capture column 138; the elution chamber 139; the first and second amplification chambers 140 a-b; and the first to fourth detection chambers 141 a-d. the upstream bellows valve 142; the bellows 143; the pneumatic interface 144; the downstream bellows valve 145; the wash buffer inlet valve 146; the wash buffer air inlet valve 146 a; the elution buffer inlet valve 147; the elution buffer air inlet valve 147 a; the waste chamber valve 148; the elution chamber valve 149; the isolation valve 150; the first and second amplification chamber inlet valves 151 a-b; and first and second amplification chamber outlet valves 152 a-b. An aperture 161 is also provided to give access to the electrode layer 117.

Moreover, in combination with the fluidic foil 116 (but not the pneumatic layer 114), recesses in the fluidic layer 115 also provides the coarse filter 162, the convoluted mixing channel 163, and a plurality of channels which, when the cartridge is assembled, connect the aforementioned components together to enable passage of the liquid sample and liquid reagents through the cartridge, and facilitate pneumatic actuation of the valves, pumps, bellows and other components.

The fluidic layer comprises two reference holes 164 a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 164 a-b in the fluidic layer align with the reference holes in the other layers.

As mentioned above, channels are formed between the pneumatic interface and the various valve and bellows described above. In the exemplary cartridge, the pneumatic interface comprises 11 ports which are connected to the various components as follows.

-   -   Port 1: bellows     -   Port 2: upstream bellows valve         -   first and second amplification chamber inlet valves         -   first and second amplification chamber outlet valves     -   Port 3: downstream bellows valve     -   Port 4: wash buffer inlet valve     -   Port 5: wash buffer air inlet     -   Port 6: wash buffer air inlet valve         -   elution buffer air inlet valve     -   Port 7: elution buffer air inlet     -   Port 8: elution buffer inlet valve     -   Port 9: reference pressure line     -   Port 10: elution chamber valve     -   Port 11: waste chamber valve

It will be understood that whilst various inventive aspects of the exemplary cartridge may be implemented using specific ones of the connections listed above (in particular, the first and second amplification chamber inlet and outlet valves being connected to a single port; and the wash and elution buffer air inlets being connected to a single port); the precise configuration listed above is not essential.

1.3.8 Fluidic Foil

FIG. 9 shows the fluidic foil 116 in more detail. As explained above, the fluidic foil 116 is adhered to the lower surface of the fluidic layer 115, thereby fluidly sealing channels, chambers, valves, pumps, bellows and other components formed therein. Thus, for the most part, the fluidic foil 116 is a generally rectangular and planar foil sheet so as to provide an effective seal. Beneficially, the foil 116 is inert such that is does not react with the reagents which move in the pneumatic layer.

However, the fluidic foil 116 does not overlie the entire fluidic layer 115. In particular, the fluidic foil 116 does not overlie the detection chambers 141 a-d at the insertion end 105.

The fluidic foil 116 comprises two reference holes 165 a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 165 a-b in the fluidic foil align with the reference holes in the other layers.

The fluidic foil is a composite foil manufactured from a layer of polyethylene terephthalate, to provide strength, with a layer of polypropylene on top to provide an inert material for contacting the liquid sample and buffers, and also to enable the foil to be heat sealed to the fluidic layer (also manufactured from polypropylene.

1.3.9 Electrode Layer 117

Finally, FIG. 10 shows the electrode layer 117 in more detail. As explained above, the electrode layer 117 is adhered to the fluidic layer 115. The electrode layer 117 comprises four sets of detection electrodes 166 a-d. Each set of detection electrodes 166 a-d comprises first to third electrical contacts 168 a-d which couple with corresponding electrical contacts in the reader when the cartridge is inserted therein. Preferably, the electrical contacts are made of silver to optimise the electrical connection. Preferably electrodes which are silver plated with silver chloride are used to ensure a the optimal galvanic behaviour.

Each set of detection electrodes 166 a-d comprises a working electrode 169 a-d; a counter electrode 170 a-d and a reference electrode 171 a-d. Each of the electrodes is coupled to a respective electrical contact. Each set of detection electrodes 166 a-d also comprises a dielectric 172 a-d covering the interface between the electrodes and the respective electrical contacts.

A skilled person understands that electrochemical signalling may be used to indicate the presence of genetic or immuno targets. In the exemplary cartridge this process is performed in the first to fourth detections chambers 141 a-d which are optimised to provide the electrochemical test interface.

The electrodes 166 a-d are arranged such that a liquid sample within the first to fourth detection chambers 141 a-d comes into contact with the first to fourth sets of electrodes 166 a-d. In the detection chambers, some compounds in the fluid sample (referred to as the ‘electrolyte’) have a natural tendency to migrate to electrodes and swap electrons. This galvanic effect is how batteries work.

All combinations of soluble compounds have some electrochemical activity, and the rate at which this activity occurs (i.e. the amount of charge exchanged) is determined by exactly what those compounds are. Hence, it is possible to measure the presence of different analytes in the liquid sample, by searching for characteristic features of their redox electrochemistry.

In the exemplary cartridge, the current required to maintain a given redox state in the detection chambers 141 a-d is monitored at different redox states. Current is supplied through the electrolyte from the working electrodes 159 a-d to counter electrodes 170 a-d.

The reference electrodes 171 a-d also contact the electrolyte. Voltages are declared with respect to this reference electrode because its voltage is largely independent of the redox conditions and this therefore means that it is only the redox state of the chemistry at the control electrode that is being measured.

A voltage sweep is applied between the working electrodes 169 a-d and counter electrodes 170 a-d by the reader, which generates the characteristic range of redox conditions. The current passing between the working electrodes 169 a-d and the counter electrodes 170 a-d is then measured to obtain the test results. The voltage sweep is a slowly incrementing set of voltages applied between the electrodes. Preferably the sweep is from about −0.7 volts to about +1 volts relative to the reference electrode. The voltage is applied in consecutive incrementing pulses having a pulse modulation amplitude of between 30 and 80 millivolts (preferably between 40 and 60 millivolts; more preferably 50 millivolts). Preferably the step increment from one pulse to the next is between 1 and 5 millivolts (preferably between 2 and 4 millivolts; more preferably 3 millivolts). By applying these voltages across the electrodes, current measurements in the scale of 100 s of nano amps may be obtained.

The particular arrangement of detection electrodes illustrated in FIG. 10 may itself form an isolated inventive aspect of the cartridge. Conventionally, the counter electrode in a potentiostat is larger than the working electrode to provide an ample supply of surplus electrons. However, it has been found that reversing this convention surprisingly offers better results for the exemplary cartridge. For the electrochemistry performed on the liquid sample described above in the exemplary cartridge, it is found that having a working electrode which is larger than the counter electrode provides larger signals and improved results by way of increased sensitivity. In other words, having a current flow from a relatively large working electrode to a relatively small counter electrode offers improvements over the conventional arrangement.

Preferably each working electrodes 169 a-d is formed in a U-shape and each counter electrode 170 a-d is formed in a straight elongate shape between the two prongs of the respective U-shaped working electrode.

The method operation of the exemplary cartridge introduced above will now be briefly explained.

1.4 Method of Operation of the Exemplary Cartridge

1.4.1 The Front End

As described above, a fluid sample (such as a urine sample) is introduced into the sample mixing chamber 10 using a pipette. A portion of the sample passes to the sample indicator 12 to show that a sample is present in the sample mixing chamber.

Once the cartridge 100 with a sample in the mixing chamber 10 is inserted into a reader, and the reader is activated, the test may commence. Firstly, the reader will apply a mechanical actuator (such as a foot) to collapse the lysis buffer blister 14. In doing so, the lysis buffer will be expelled into the sample mixing chamber 10 where it will mix with the sample.

The bellows 20 and its valves 22 a-b then moves the liquid sample and lysis buffer back and forth into the sample mixing chamber 10 so as to mix the lysis and sample and to rehydrate the internal control. Following the mixing step, incubation of the sample and lysis buffer occurs to allow cell lysis to take place.

The bellows 20 and its valves 22 a-b will then commence operation to pump the sample from the sample mixing chamber 10, into the main channel 16, through the coarse filter 18 and toward the capture column 24. Within the capture column 24 nucleic acids are specifically bound to a filter in the capture column on the basis of their size and charge. The unwanted liquid sample passes through to the waste chamber 38.

Once the unwanted liquid sample has passed to the waste chamber 38, leaving the nucleic acids bound to the capture column 24, the reader applies a mechanical actuator (such as a foot) to collapse the wash buffer blister 30. In doing so, the wash buffer will be expelled into the first branch channel 26, and thence into the main channel 16. Again, the bellows 20 and its valves 22 a-b will commence operation to pump the wash buffer through the main channel 16 and through the capture column 24 to wash any remaining unwanted cell debris and other cellular components out of the capture column with the wash buffer through to the waste chamber 38, or else the wash buffer will be flushed into the waste chambers using air from the wash and/or elution buffer air inlets.

Once the wash sample has passed to the waste chamber 38, leaving only the bound and purified nucleic acids in the capture column 24, the reader applies a mechanical actuator (such as a foot) to collapse the elution buffer blister 32. In doing so, the elution buffer will be expelled into the second branch channel 28, and thence into the main channel 16. Again, the bellows 20 and its valves 22 a-b will commence operation to pump the elution buffer through the main channel 16 and through the capture column 24 to elute the nucleic acids from the capture column, or else the elution buffer will be flushed into the capture column using air from the wash and/or elution buffer air inlets. The prepared liquid sample then passes through to the elution chamber 46; again, either by being pumped or flushed as described above.

The sample settles in the elution chamber 46 allowing bubbles to disperse before entering the amplification chambers.

1.4.2 The Back End

The bellows 20 and its valves 22 a-b will then commence operation to pump the liquid sample from the elution chamber 46, through the mixing channel 52, through the isolation valve 59 and into the amplification chambers 56 a-b, or else the sample will be flushed into the amplification chambers using air from the wash and/or elution buffer air inlets. In the nucleic acid amplification chambers 56 a-d the nucleic acid of interest, if present, is amplified such that it is present at a detectable level. The control nucleic acid is also amplified such that it is present at a detectable level. As mentioned above, any nucleic acid amplification method may be used. Where PCR is used, primers specifically hybridise to the nucleic acid of interest and are extended by a thermostable polymerase such as Taq polymerase via the addition of dNTPs to the 3′ end of each of the primers. Any excess liquid sample may be removed from the fluid pathway through the bypass channels 68.

The bellows 20 and its valves 22 a-b will then commence operation to pump the liquid sample from the amplification chambers 56 a-b and into the detection chambers 62 a-d, or else the sample will be flushed into the detection chambers using air from the wash and/or elution buffer air inlets. In the detection chambers, the target probe specifically hybridises to the target amplified nucleic acid of interest and the control probe specifically hybridises to the amplified control nucleic acid. The nuclease hydrolyses the target and control probes following hybridisation of the probes to the amplified nucleic acid. The hydrolysis of the target and control probes frees the labels from the probes causing a detectable change in the signal from the labels to occur.

Once the liquid sample occupies the detection chambers, the reader applies a mechanical actuator to the isolation valve 50 to close the valve and isolate the liquid sample in the back end of the device.

The electrodes provide a potential difference across the at least one detection chamber. Depending on the state of the label (i.e. whether it is attached to the full length probe or the probe has been hydrolysed and it is free or attached to a single nucleotide or short part of the probe), the current that is able to flow through the detection chamber will differ. The electrodes therefore allow detection by the reader of the change in the signal from the label which results from hydrolysis of hybridised probe.

The present invention will now be described with reference to FIGS. 21 to 25.

2. Handling the Liquid Sample in the Back End

The following section describes the present invention in more detail with reference to FIGS. 21 to 25. The invention may be implemented in the exemplary fluidic cartridge described above, specifically in the back end of the cartridge, downstream of the isolation valve. However, it will be appreciated that the present invention has a number of advantages which may be applicable in circumstances other than the exemplary fluidic cartridge described above.

Before the invention is discussed in detail, however, additional aspects of the back end of the exemplary cartridge will be described. It will be appreciated that the present invention may be implemented in combination with these additional aspects.

2.1 Metering the Liquid Sample

FIG. 16 shows a first embodiment of a valve system for metering a liquid sample. The valve system C100 comprises a fluid pathway C110 for passing fluid from an upstream end to a downstream end, a sample processing chamber C102 within the fluid pathway, having an inlet valve C101 upstream of the sample processing chamber C102 and an outlet valve C103 downstream of the sample processing chamber C102. The sample processing chamber may, for example, be a nucleic acid amplification chamber 58 a-b described above in respect of the exemplary cartridge, although other chambers are also possible. A downstream sample processing region may be provided at the downstream end of the fluid pathway. In the exemplary cartridge, the downstream sample processing region may be target chamber C104, which is located along the fluid pathway downstream of the outlet valve C103. Again, the target chamber may, for example, be a detection chamber 64 a-d described above in respect of the exemplary cartridge, although other chambers are also possible. Irrespective of the purposes to which the sample processing chamber and target chamber are put, the target chamber is a chamber to which a volume of a liquid sample is to be delivered, once the sample has passed through the processing chamber.

A bypass channel C105 is coupled to the fluid pathway at a junction between the outlet valve C103 and the target chamber C104. The purpose of the bypass channel C105 is to permit excess liquid sample, which should be prevented from entering the target chamber, to be removed from the fluid pathway, as described in more detail below.

Inlet valve C101 and outlet valve C103 may be pneumatically-actuated valves formed in the pneumatic and fluidic layers of the exemplary cartridge, for example. A diagram of an exemplary pneumatically-actuated valve is shown in FIG. 17. A valve cavity C201 may be formed in a single polymer layer or in a plurality of layers, such as the housing layer 111, pneumatic layer 114, and fluidic layer 115 of the exemplary cartridge described above. A flexible valve membrane C202 is formed within the valve cavity C201 to define a valve chamber C203 between the valve membrane C202 and the valve cavity C201. The membrane may be overmoulded onto the pneumatic layer, as explained above.

The valve chamber C203 has a first opening C204 and a second opening C205, each connected to a channel; either the bypass channel C105, a channel which forms part of the main pathway C110, or any other channel. The flexible membrane C202 is movable between a closed position (FIG. 17a ), in which the flexible membrane C202 seals against the first and second openings C204, C205 to prevent fluid flow through the channel or pathway, and an open position (FIG. 17b ), in which the flexible membrane C202 is spaced apart from the first and second openings C204, C205 to permit fluid to flow through the channel or pathway.

The valve C200 further comprises a passageway C206 having an opening into the valve cavity C201. The opening of passageway C206 is separated from the first and second openings C204, C205 by the flexible membrane C202. The passageway C206 serves as an actuation channel to move the flexible membrane between its open and closed positions actuate the valve. Preferably, under atmospheric pressure, valve membrane C202 is sealed against first and second openings C204, C205 and the valve is closed. Conversely, when a vacuum or gauge pressure is applied via the fluid passageway C206, the pressure within the valve cavity C201 reduces below that in the channel of fluid pathway C110 and the flexible membrane C202 is brought into the open position. Actuation passageway C206 may be connected to a port on pneumatic interface through which the vacuum or gauge pressure may be applied.

Referring back to FIG. 16, it will be understood that the inlet and outlet valves C101, C103 may each be configured in accordance with the valve shown in FIGS. 17a-b . Preferably, the actuation passageways of the inlet and the outlet valves C101, C103 are coupled to a single port on the pneumatic interface to permit substantially simultaneous actuation of the inlet and outlet valves C101, C103. To improve the accuracy of the simultaneous actuation, the actuation passageways from the valve to the pneumatic interface may be the same length and the total volume of the passageways and valve cavities are equal. This ensures that upon application of a gauge pressure to the actuation passageways via the port on the pneumatic interface (not shown), inlet valve and outlet valves C101, C103 will be opened and closed simultaneously. To improve the speed of actuation, the inlet valve and outlet valves C101, C103 may be provided with abutments, as described in more detail below.

The arrangement described above permits a precise volume of liquid sample to be delivered from the sample processing chamber C102 to the target chamber C104, as will now be explained. A liquid sample is first introduced through fluid pathway C110. The sample passes downstream, through the open inlet valve C101 and into the sample processing chamber C102. When the sample processing chamber is full, the liquid sample passes further downstream, through the open outlet valve C103 such that at least a portion of the liquid sample is downstream of the outlet valve C103.

At this point, at least outlet valve C103 (but preferably both the inlet valve C101 and outlet valve C103) is closed. This ensures that a fixed and predetermined volume of liquid sample is contained between the inlet valve C101 and outlet valve C103.

Once the outlet valve C103 (or the inlet valve C101 and the outlet valve C103) is closed, excess liquid sample downstream of the outlet valve may be removed from the fluid pathway via the bypass channel C105. A preferred arrangement for removing the excess liquid sample is described below, but any means will do for the purpose of describing the present embodiment of the invention. For instance, a vacuum may be applied to the bypass channel C105 to remove the liquid sample and an appropriate re-pressurising system provided to ensure that the fluid pathway returns to its normal operating pressure.

Once the surplus liquid sample has been removed from the fluid pathway downstream of the outlet valve C103 via the bypass channel C105, a fixed and predetermined volume of liquid sample exists between the inlet valve C101 and the target chamber C104. Thus, the fixed and predetermined volume of liquid sample may be delivered to the target chamber C104 simply by opening the outlet valve C103 and passing the liquid from the sample processing chamber to the target chamber by any convenient process, such as described above.

As will now be explained, when the valve system described above in connection with FIG. 16 is used in the exemplary cartridge fluidic cartridge, a metering system C300 is established for delivering a well-defined volume of processed sample to detection chambers C306.

Referring now to FIG. 18, in the exemplary cartridge described above, two fluid pathways are provided. Of course, more or fewer pathways may be provided depending on the preferred implementation.

First fluid pathway C310 a comprises a first sample processing chamber C302 a, a first inlet valve C301 a upstream of the first sample processing chamber C302 a, a first outlet valve C303 a downstream of the first sample processing chamber C302 a and first and second detection chambers C304 a 1, C304 a 2 branching from the main channel of the first fluid pathway, downstream of the first outlet valve C303 a. Again, more or fewer detection chambers may be provided per fluid pathway, depending on the preferred implementation.

Likewise, second fluid pathway C310 b comprises a second sample processing chamber C302 b, a second inlet valve C301 b upstream of the second sample processing chamber C302 b, a second outlet valve C303 b downstream of the second sample processing chamber C302 b and third and fourth detection chambers C304 b 1, C304 b 2, branching from the main channel of the second fluid pathway C310 b, downstream of the second outlet valve C303 b.

First and second bypass channels C305 a C305 b are coupled to the first and second fluid pathways C310 a, C310 b respectively between the outlet valves C303 and the detection chambers C304. If more or fewer fluid pathways were provided, it will be appreciated that a corresponding number of bypass channels may be connected thereto at a corresponding number of junctions.

Although in the embodiment illustrated in FIG. 18, the ratio of sample processing chambers to target chambers is 1:2, it will be appreciated that the ratio may be 1:1, 1:3 or 1:n such that there are n target chambers branching from the main channel of each fluid pathway.

Referring still to FIG. 18, in an exemplary embodiment of the valve system, there is further provided a control valve (or ‘bypass’ valve) C315 to which the first and second bypass channels are coupled, the isolation valve 50 from which the first and second fluid pathways stem, and first, second, third and fourth gas springs C306, downstream of the first, second, third and fourth target chambers C304 respectively. The bypass valve C315 is a valve which is used to control the movement of a liquid sample within the back end, as described in more detail below. The liquid sample enters the back end of the fluidic cartridge through isolation valve 50 and then enters amplification chambers C302 a, C302 b. Gas springs 306 a 1-2 and 306 b 1-2 are blind bores (that is, dead-ends in the channels) which contain a compressible gas. The compressible gas is compressed as a fluid is pushed into the channel in which the gas spring is located, and the compressible gas thus exerts a force against the fluid in the channel in a direction opposite to that from in which it is introduced.

An implementation of valve system C300 will now be explained with reference to FIGS. 18 and 19. A liquid sample is introduced into the back end of the exemplary cartridge via isolation valve 50 e. As liquid sample is introduced, first and second inlet valves C301 a-b and first and second outlet valves C303 a-b are open, and bypass valve C305 is closed. As the liquid sample is passed along the first and second fluid pathways C310 a-b, the volume between the dead-end of gas springs C306 a 1-2, C306 b 1-2 and the fluid sample in the fluid pathways reduces. Since bypass valve C315 is closed, no air can escape downstream of the advancing fluid sample, and gas springs C306 a 1-2, C306 b 1-2 become pressurised. The liquid sample continues to be advanced along first and second fluid pathways C310 a-b until it passes the outlet valves C303 a-b, at which point it is known that a surplus of fluid has been delivered to sample processing chambers C302 a-b. Once a surplus of liquid sample has been delivered and the sample processing chambers C302 a-b are full, inlet and outlet valves C301 a-b and C302 a-b are closed.

Once the inlet and outlet valves C301 a-b and C302 a-b are closed, the sample is processed in the sample processing chambers C302 a-b. In the exemplary cartridge described above, it is envisaged that PCR amplification will be performed on the sample. Once the inlet and outlet valves C301 a-b and C302 a-b are closed, and whilst the liquid sample is being processed in sample processing chambers C302 a-b, bypass valve C315 is opened, whilst the first and second inlet and outlet valves C301 a-b and C302 a-b remain closed. The bypass valve may be opened whilst the liquid sample is being processed, or after or before the liquid sample is processed. When bypass valve C315 is opened, first and second bypass channels C305 a-b are permitted return to atmospheric pressure by virtue of the bypass valve being vented to atmosphere in any convenient manner. Since the pressure in bypass channels C305 a-b is now less than the pressure in the pressurised gas springs C306 a 1-2, C306 b 1-2, the surplus fluid in the fluid pathways C310 a-b is forced out of the pathways and into the bypass channels C305 a-b by the force exerted from the gas springs C306 a 1-2, C306 b 1-2. To ensure that substantially all the surplus liquid sample is forced out of the pathways, the bypass channels C305 a-b are located immediately adjacent the outlet valves 303 a-b to prevent dead-legs from forming between the outlet valves 303 a-b and the junctions at which the bypass channels 306 a-b join the fluid pathways.

Once the surplus fluid sample has been drawn into bypass channels C305 a-b, first and second inlet and outlet valves C301 a-b and C302 a-b are opened and the processed sample is advanced along the first and second fluid pathways and delivered to the detection chambers C304 a 1-2, C304 b 1-2.

Steps of the method described above are set out in FIG. 19.

2.2. Evacuating Excess Liquid Sample

In the above discussion of a valve system for metering a liquid sample in a sample chamber, an example was given of a mechanism for expelling a surplus liquid sample using gas springs. This novel mechanism for expelling a surplus liquid sample need not only be used in conjunction with a sample processing chamber bounded by inlet and outlet valves, and could instead be used to expel a surplus liquid sample from a main fluid pathway downstream of an outlet valve of any subsystem or sample processing region in a fluidic cartridge, to ensure that only the contents remaining upstream of the outlet valve is passed to the target chamber.

Thus, FIG. 20 shows an embodiment of a valve system for expelling a liquid sample from subsystem such as a sample processing region (not shown). The valve system C500 comprises a fluid pathway C510 for passing fluid from an upstream end to a downstream end, an outlet valve C503 downstream of the sample processing region (not shown), and a target chamber C504 located along the fluid pathway downstream of the outlet valve C503. The target chamber may, for example, be a detection chamber 64 a-d described above in respect of the exemplary cartridge, although other chambers are also possible, depending on the particular sample processing region. Irrespective of the purpose to which the target chamber is put, the target chamber is a chamber to which a volume of a liquid sample is to be delivered, once the sample has exited the sample processing region.

A bypass channel C505 is coupled to the fluid pathway between the outlet valve C503 and the target chamber C504. The purpose of the bypass channel C505 is to permit excess liquid sample, which should be prevented from entering the target chamber C504, to be removed from the fluid pathway, as described in more detail below.

A gas spring C506 is provided downstream of the target chamber C504. As explained above, the gas spring C506 is a blind bore (that is, a dead-end in the channel) which contains a compressible gas. The compressible gas is compressed as a fluid is pushed into the channel in which the gas spring is located, and the compressible gas thus exerts a force against the fluid in the channel. A bypass valve C515 is also provided within the bypass channel. The bypass valve is a valve which is used to control the movement of a liquid sample, as described below

A liquid sample passes from the sample processing region (not shown) and downstream of the open outlet valve C503. As liquid exits the sample processing region, the outlet valve C503 is open and the bypass valve C515 is closed. As the liquid sample is passed along the fluid pathway C510, the volume between the dead-end of the gas spring C506 and fluid sample reduces. Since bypass valve C515 is closed, no air can escape downstream of the advancing fluid sample, and gas spring C506 becomes pressurised. The liquid sample continues to be advanced along the fluid pathway C510 until it passes the outlet valve C503. Once this happens, outlet valve C503 is closed.

Once outlet valve is closed, bypass valve C515 is opened, whilst the outlet valve remains closed. When bypass valve C515 is opened, the bypass channel C505 is permitted return to atmospheric pressure, again by virtue of the bypass valve being vented to atmosphere in any convenient manner. Since the pressure in bypass channel C505 is now less than the pressure in the pressurised gas springs, the surplus fluid in the fluid pathway is forced out of the pathway and into the bypass channel C505 by the force exerted from the gas spring 506. To ensure that substantially all the surplus liquid sample is forced out of the pathway, the bypass channel is located immediately adjacent the outlet valve C503 to prevent a dead-leg from forming between the outlet valve 503 and the junction at which the bypass channel C506 joins the fluid pathway.

Once the surplus fluid sample has been expelled into bypass channel C505, the outlet valve C503 is opened and processed sample is advanced along the fluid pathway and delivered to the detection chamber C504.

It will be recognised that the embodiment discussed in connection with FIG. 20 may be implemented with any number of fluid pathways, any number of target chambers, and any number of gas springs. It will also be recognised that the embodiment discussed in FIG. 2C may be implemented in the exemplary fluidic cartridge in the manner described above in connection with FIGS. 18 and 19.

Once the excess liquid sample has been removed from the fluid pathway and passed into the bypass valve, it may be prevented from returning into the fluid pathway by any convenient means. For example, in the exemplary fluid cartridge, the isolation valve and bypass valve may be configured to reduce the pressure in the back end of the cartridge, and preferably develop a negative fluid pressure in the back end of the cartridge, thereby sucking the excess liquid sample toward the bypass valve and preventing it from returning toward the fluid pathway.

The use of gas springs in the embodiments described above in connection with FIGS. 18 to 20 is particularly advantageous because it permits equal quantities of processed sample to be delivered to the target chambers even when local imbalances in pressures (such as those caused by thermo cycling in a nucleic acid amplification process, for example) may make such precise delivery difficult. By venting gas springs C306 and target chambers C304 through bypass channels C305 when the bypass valve is open, and allowing the target chambers to equalise, the pressure within the target chambers can remain equal and ensure delivery of equal quantities of liquid sample.

Referring back to the implementation of the valve systems in the exemplary cartridge (see FIGS. 18 and 19), it is preferred that the combined volume of the plurality of detection chambers branching from each sample processing chamber is approximately half of the volume of sample processing chamber itself. This is because as processed sample from sample processing chamber C302 is advanced, unprocessed sample from upstream of the sample processing chamber is also passed along each fluid pathways C310 and mixes with the processed fluid downstream of the sample processing chamber C302. By ensuring that there is twice as much processed fluid available than the combined capacity of the plurality of detection chambers, only the undiluted processed fluid will be advanced into detection chambers C306. Of course, this ratio is merely preferred, and in reality any ratio wherein the volume of the sample processing chamber is larger than the combined volumes of the target chambers would work.

The present invention will now be described with reference to FIGS. 21 to 25.

2.3 The Bypass Valve and Valve System

The valve of the present invention may be implemented in the exemplary fluidic cartridge described above, specifically at the bypass valve 68. However, it will be appreciated that the valve of the present invention has a number of advantages, which may be applicable in circumstances other than the exemplary fluidic cartridge.

FIG. 21 shows a first embodiment of a valve D100 according to the invention. The valve D100 comprises a valve cavity D101 and a flexible valve membrane D105 provided within valve cavity D101. The valve cavity D101 may be formed in a single polymer layer or may be comprised of a plurality of layers, such as the housing 111, pneumatic layer 114, and fluidic layer 115 of the exemplary cartridge 100. The valve membrane D105 is formed within the valve cavity D101 and may be over-moulded onto the pneumatic layer, as explained above.

The valve cavity D101 has side walls D130, a floor D132 and is open at the top. The valve cavity D101 comprises first and second openings D102, D103 in the floor D132 connected to first and second passageways, D112, D113 formed in the fluidic layer 115. First and second openings D102, D103 may be located on first and second raised portions of valve cavity D101 to form first and second valve seats.

Between the flexible membrane D105 and the floor D132 of the valve cavity D101, a valve chamber D115 is defined. The valve chamber is therefore fluidly connected to the first and second openings D102, D103.

Valve membrane D105 comprises a first valve membrane portion D122 and a second valve membrane portion D123.

The first valve membrane portion D122 is movable between an open position, in which it is spaced apart from the first opening D102 and permits fluid to flow between the first passageway D112 and the valve chamber D115, and a closed position, in which it seals against the first opening D102 and prevents any fluid flow between the first passageway D112 and the valve chamber D115.

Similarly, the second valve membrane portion D123 is movable between an open position in which it is spaced apart from the second opening D103 and permits fluid to flow between the second passageway D113 and the valve chamber D115, and a closed position, in which it seals against the second opening D102 and prevents any fluid flow between the second passageway D113 and the valve chamber D115.

It will therefore be appreciated that the valve chamber D115 has a first volume, V1, when the first and second valve portions are in their open positions; a second volume, V2, when one of the first and second valve portions is in its open position and the other is in its closed position; and a third volume, V3, when the first and second valve positions are in their closed positions. It will be appreciated that V1>V2>V3. Volume V3 is ideally as small as possible, and may be substantially zero.

The first and second valve membrane portions D122, D123 are actuatable independently of one another. For instance, when the valve is used in the exemplary cartridge and when the cartridge is inserted into a reader, the reader may apply first and second mechanical actuators, such as feet, to actuate the first and second valve membrane portions D122 and D123 independently. This is advantageous in a sealed system, such as the back end of the exemplary cartridge where there is a critical pressure to be maintained on one side of the valve. In this case the valve seat corresponding to the first and second channels can be actuated first while keeping the valve chamber open to the bypass channel, to avoid pressurising the first and second channels or displacing the liquid therein.

Referring now to FIG. 22, a second embodiment of a valve D200 according to the present invention is illustrated. The second embodiment is identical to the first (and like reference numerals refer to similar features), except that a third opening D204 is provided in the floor of the valve cavity in addition to the first and second openings D202, D203. The third opening D204 is connected to a third passageway D214 and is adapted to be sealed by the second valve membrane portion D223, to prevent fluid moving between the third passageway D214 and the valve chamber D250.

In the embodiment shown in FIG. 22, second and third openings D203, D204 are located on second and third raised portions D243, D244. However, it will be appreciated that second and third opening may be located on a single raised portion D343 as shown in FIG. 18, or that they may be located on a region substantially flush with the rest of the valve cavity floor.

As shown, the second and third openings D203, D204 are spaced apart by distance b. First opening D202 is spaced apart from the second opening D203 by distance a. The distance a between first and second openings D202, D203 is greater than the distance b between second and third openings D203, D204. This is convenient to enable the second and third openings D203, D204 to be sealed by the second membrane portion D223 and the first opening D202 to be sealed by the first membrane portion D222.

Although in the first and second embodiments illustrated in FIGS. 21 and 22, the valve is shown as having two or three openings, it will be appreciated that four or more openings may be provided. The openings may be grouped in any manner so as to be sealed by the first membrane portion or the second membrane portion, depending on the preferred implementation. It will also be appreciated that, although in the embodiments shown in the drawings, the valve membrane is shown to have first and second valve membrane portions, it possible that the valve membrane may have three or more portions, each adapted to seal one or more openings and each adapted to be independently actuatable.

As described above, the first valve membrane portion D222 and the second valve membrane portion D223 may be mechanically actuated by first and second mechanical actuators D232, D233 which could, for instance, be provided in a reader (not shown). The first mechanical actuator D232 is configured to be movable from a first position in which it is spaced apart from the first valve membrane portion D222 and a second position in which it presses first valve membrane portion against opening D202, thereby sealing the opening. Similarly the second mechanical actuator D232 is configured to be movable from a first position in which it is spaced apart from the second valve membrane portion D223, to a second position in which it presses second valve membrane portion D233 against the second opening and third openings D203, D204.

The valve may be configured such that the mechanical actuators D232 and D233 may contact substantially all of the valve membrane D205. Alternatively, the valve may be configured such that the mechanical actuators D232 and D233 may only contact a portion of valve membrane D105.

Referring now to FIGS. 23 and 24, it can be seen that by positioning the second and third openings relatively close together, the second valve membrane portion D223 may be actuated to effectively seal the second and third openings D203, D204 without requiring a large surface area to contact the valve membrane D205. In contrast, the relatively large distance between the second and first openings D202, D203 allows the second portion of valve membrane D223 to be depressed by the second biasing means without significantly depressing the first valve membrane portion D222.

Preferably, valve membrane D205 is formed of resiliently deformable polymer such that the valve is biased into the first position. Preferably, the valve membrane D205 has a thickness of at least 0.25 mm, most preferably a thickness of around 1 mm. This ensures that the valve membrane is thick enough to provide compliance for an effective seal over the openings. By moving the biasing means D232, D233 from the second position to the first position, biasing means D232, D233 no longer press valve membrane D105 against openings D202, D203, D204 and the valve returns to the open position.

An implementation of the valve D200 will be explained with reference to FIG. 25. In particular valve D200 is used as a bypass valve 68 in the back end of the exemplary fluidic cartridge 100 discussed above.

FIG. 25 shows following features of the exemplary cartridge 100 the elution branch 16 b of the main channel 16; the isolation valve 50; the mixing channel 52; the first and second PCR channels 54 a, 54 b and the first and second bypass channels 66 a, 66 b. Certain features present in the exemplary cartridge 100 are omitted from FIG. 25 for clarity.

The network of channels and valves referred to in the previous paragraph form a valve system D500; namely part of the back end of the exemplary fluidic device. It will be appreciated that invention may be implemented in other valve systems and with other networks of channels, depending on the preferred implementation. In particular, it will be appreciated that the system in FIG. 25 may be combined with the features described under sections 2.1 and 2.2 above.

As illustrated in FIG. 25, the first and second bypass channels 66 a, 66 b are respectively connected to the second and third openings D203, D204 of the bypass valve D200. The first opening 202 and first passageway D212 are coupled to the elution branch 16 b of the main channel 16 downstream of the isolation valve.

As described above, the back end of the exemplary fluid cartridge forms a closed system when the isolation valve 50 is closed. Hence, a first advantage of using the bypass valve D200 in the valve system D500 shown in FIG. 25 is that it can be used to depressurise the back end after the test is complete. This may occur as follows. Once the liquid sample has been pumped into the detection chambers (not shown) of the exemplary cartridge 100, the isolation valve may be closed to form a closed system in the back end. However, at a suitable point before the isolation valve 50 is closed, the first, and preferably second flexible membrane portions D222, D223 may be pushed by mechanical actuators into their closed positions, thereby decreasing the volume within the valve chamber D250.

When the volume of the valve chamber D250 is below its maximum (for instance when one or both of the flexible membrane portions D222, D223 is in its closed position), the isolation valve may be closed, thereby forming a sealed system in the back end. Once the isolation valve is closed, the flexible membrane portions D222, D223 may be returned to their open positions, thereby increasing the volume of the valve chamber D250 to its maximum.

In one example, when valve D200 is in the open position and valve membrane D205 is spaced apart from openings D203, D204, as shown in FIG. 22, the volume of valve chamber D250 is V_(chamber (open)). When valve D200 is in the closed position, as shown in FIG. 24, the volume of valve chamber D250 is V_(chamber(closed)). V_(chamber(closed)) may be approximately 69 μl, but could be other volumes, including substantially zero.

Hence, when valve D200 is the open position, the volume of the valve system D500 is: V _(open) =V _(chamber(open)) +V _(network).

When valve D200 is in the closed position, the volume of the valve system D500 is: V _(closed) =V _(chamber(closed)) +V _(network).

It will be appreciated that when the closed volume of the valve chamber is substantially zero: V _(closed) =V _(network).

In an exemplary embodiment, the volume of the valve chamber when open (V_(chamber(open))), is approximately 153 μl and approximately 69 μl when closed (V_(chamber(closed))). In the exemplary embodiment, the total volume of the network (excluding the volume of the valve cavity), V_(network), is approximately 780 μl. Typically, the system contains approximately 200 μl of fluid sample, which does not expand. Hence, when the control valve is open, the compressible volume of the closed system D500, (V_(open)), is approximately 733 μl. When the control valve is closed, the compressible volume of the closed system D500, (V_(closed)), is approximately 649 μl.

A person skilled in the art will appreciate that the volumes given above are exemplary and that they may be adapted for use in fluidic networks of various sizes. For example, the increase in volume of the closed system D500 of the network of channels is preferably least 5%, more preferably at least 8%, more preferably at least 10%, and most preferably at least 13%. Following depressurisation, the pressure within the closed system D500 is preferably be less than 95% of the start pressure within the closed system, more preferably less than 90% of the start pressure and most preferably less than or equal to 88.5% of the start pressure. The volume of the valve chamber D250 when the valve is open is preferably at least 150% of the volume of the valve chamber D250 when the valve is in the closed position, more preferably the open volume is 200% of the closed volume, more preferably 210% of the closed volume and most preferably the open volume is 220% of the closed volume.

Providing the isolation valve is open when valve D200 is closed, an amount of fluid equal to V_(chamber (open))−V_(chamber (closed)) will be displaced outside the network of channels (upstream of the isolation valve) and there will be an amount of fluid equal to V_(network)+V_(chamber(closed)) left in the network of channels (downstream of the isolation valve).

When isolation valve 50 is closed, the system becomes a closed system and the quantity of fluid in that system is fixed. When valve D200 is then reopened after the isolation valve has been closed, the volume of the system returns to V_(open). Since V_(open)>V_(closed), the pressure in the system is reduced, and, preferably, a negative pressure is created in the system. This reduction in pressure reduces the risk of leakage of the cartridge. It will be appreciated that if this reduction in pressure is large enough, it is possible to create a negative pressure in a system, even where the system is initially slightly pressurised.

By closing valve D200 to reduce the volume of the system, closing the isolation valve to close the system, and then opening valve D200 to increase the volume of the system, it is possible to reduce the pressure in the system, and preferably, achieve a negative pressure within the back end of the exemplary cartridge. Preferably, the change in the volume of valve chamber D250 is large enough to effect a significant pressure change in the fluidic network. Although in the embodiments shown in the drawings, valve chamber is shown to have two or three openings, it will be appreciated that this method of depressurising a system will work with any number of openings.

As described above, the first and second bypass channels 66 a, 66 b may be used to remove excess fluid sample from the first and second fluid pathways through the first and second PCR channels 54 a, 54 b. Thus, the first bypass channel 66 a is coupled to the first fluid pathway in the first PCR channel 54 a and the second bypass channel 66 b is coupled to the second fluid pathway in the second PCR channel 54 b.

At an appropriate point in the test, it is necessary to close the bypass valve D200. However, when closing the bypass valve, there is a risk that the pressure change caused by the membrane sealing against the second and third openings D203, D204 will push fluid in the bypass channels 66 a, 66 b back toward the PCR channels 66 a, 66 b, particularly if fluid is unable to escape elsewhere in the system. This is undesirable. Hence, a second advantage of using the bypass valve D200 in the valve system D500 shown in FIG. 25 is that the pressure change causing such backflow can be mitigated.

By using a valve D200, a first step of applying a force to the second valve membrane portion may be carried out to seal the second valve membrane portion against the second and third openings of the valve chamber. FIG. 23 shows the valve D200 in an intermediate position wherein second and third openings are sealed by second valve membrane portion D223 whilst the first opening D202 remains open. A second step is then performed which comprises applying a force to the first valve membrane portion D222 to seal the first valve membrane D222 portion against the first opening D202 in the valve chamber D250.

By closing the second and third openings before closing the first opening in the valve chamber, it is possible to avoid pressurising the second and third passageways excessively, and in fact to minimise the back flow into the first and second bypass channels.

Although the method described above refers to a valve having first, second and third openings, it will be appreciated that this method may be adapted for valves having two or four or more valves arranged in two groups, wherein the first group of valves is sealed by the first valve membrane portion, and the second group of valves may be sealed by the second valve membrane portion. In this context, it is intended that a group refer to one or more valves.

Preferably, in embodiments of the present invention having four or more openings, the first valve membrane portion is configured to seal the first opening and the second valve membrane portion is adapted to seal any subsequent openings. Additionally, the opening of the valve chamber may be located on a raised portion of the valve chamber to create a raised valve seat. Each raised portion may comprise multiple openings, or each opening may be provided with its own raised portion. Alternatively some or all of the openings may not be located on a raised portion. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.

Although preferred embodiments of the present invention are illustrated in the figures, it should be understood that various alternatives to the embodiments of the invention described herein can be employed in practicing the invention.

3. Additional Isolated Inventive Aspects

The following is a non-exhaustive list of isolated aspects of the exemplary cartridge described above which may be claimed. These aspects are described with reference to FIGS. 11 to 15. The inclusion of this section does not preclude there being further aspects of the exemplary cartridge described above which may also be claimed.

3.1 Valves for Minimising Dead Volume

An advantageous arrangement for a valve in a fluidic cartridge will now be described, which may form an isolated inventive aspect.

Hence, in one aspect, there is provided a valve for a fluidic cartridge, the valve comprising:

-   -   a valve cavity having first and second openings connected to         first and second passageways, respectively; and     -   a flexible membrane movable between a closed position, in which         the flexible membrane seals against the first and second         openings to prevent fluid flow between the first and second         passageways, and an open position, in which the flexible         membrane is spaced apart from the first and second openings to         permit fluid to flow between the first and second passageways;     -   wherein the a valve cavity comprises a roof and a floor, the         floor comprising said first and second openings; and further         comprising:     -   an abutment between the flexible membrane and the roof of the         valve cavity, such that the abutment restricts movement of the         membrane in its open position.

Preferably the abutment is provided on the flexible membrane, and comprises one or more of a protrusion, a cage, a lip or a cross structure.

It is sometimes advantageous to limit the extent to which the flexible membrane in a valve described herein is able to travel in its open position. That is, it is desirable to minimise the distance which the valve membrane moves to its open, and thus minimise the distance it must travel to close. By minimising this distance, the dead volume within the valve cavity is reduced, improving the reactivity of the valve.

Hence, as shown in more detail in FIG. 11, preferred embodiments of a valve 300 further comprise an abutment 302. The abutment of the illustrated example is a cross structure, but in different embodiments may be a protrusion, cage, lip or similar, attached to the upper surface of the flexible membrane 304 so as to contact the roof 306 of the valve cavity and thus limit movement of the membrane in its open position.

It should be appreciated that the channels and openings of the valve are not shown in FIG. 11.

The abutment is particularly advantageous when filing the amplification chambers of the exemplary cartridge, because it reduces the dead-volume in the valve cavity and thus limits the distance between the bottom surface of the flexible membrane and the openings in the valve cavity, thereby permitting a more precise volume of fluid to be metered into the amplification chambers.

3.2 Crack Pressure in Valves

An advantageous arrangement for a valve in a fluidic cartridge will now be described, which may form an isolated inventive aspect.

Hence, in one aspect, there is provided a valve for a fluidic cartridge, the valve comprising:

-   -   a valve cavity having first and second openings connected to         first and second passageways, respectively;     -   a flexible membrane within the valve cavity movable between a         closed position, in which the flexible membrane seals against         the first and second openings to prevent fluid flow between the         first and second passageways, and an open position, in which the         flexible membrane is spaced apart from the first and second         openings to permit fluid to flow between the first and second         passageways; wherein     -   the valve is configured such that a pressure required in the         first passageway to move the flexible membrane from the closed         position to the open position is higher than a pressure required         in the second passageway to move the flexible membrane from the         closed position to the open position.

It will be appreciated that within the valve cavity there is a portion (known as the valve chamber) between the flexible membrane and the floor. There is also a portion within the valve cavity on the other side of the flexible membrane to the valve chamber. This portion will have a volume. The pressure within that volume may be changed by applying a positive or gauge pressure to the volume via an actuation channel, for example. The actuation channel may be connected to a source of positive or gauge pressure via a pneumatic interface, for example. The pressure within the volume is known as the actuation pressure. This operation is described in more detail above.

In a preferred arrangement, the first and second openings may be arranged such that fluid in the first passageway acts on the flexible membrane only over a relatively small cross-sectional area whereas fluid in the second passageway acts on the flexible membrane over a larger cross-sectional area, preferably substantially the whole membrane.

The effect of this is that the valve is able to withstand a much greater pressure in the first passageway that in the second passageway.

Preferably the valve cavity has a floor comprising the first and second openings and one or more walls between which the flexible membrane extends; and wherein the second opening is coupled to a recess in the floor between the opening and the flexible membrane, the recess having a larger cross-sectional area than the opening.

Preferably the first opening is located centrally within the floor and the recess extends around the first opening, such that the second opening is located between the first opening and a wall of the valve cavity. In a particularly preferred arrangement, the valve cavity has a circular cross section, and the recess is an annular recess which surrounds the first opening.

Preferably the opening of the second fluid passageway is located adjacent the perimeter of the valve chamber. Preferably the valve chamber has a diameter of between 2 and 10 mm, preferably between 3 and 7 mm and more preferably 4 and 6 mm. More preferably, the second opening is offset by 2 mm from the first opening.

An exemplary valve is shown in FIG. 12 in its closed position. The valve 310 may be used in place of any of the valves of the exemplary fluidic cartridge shown above. The valve comprises a valve cavity 312 having a flexible membrane 314 overlying a cavity floor 316 in which first 318 and second 320 apertures are provided, leading to first 322 and second 324 fluid passageways, respectively.

The cavity 312 is formed from a void in a first polymer layer (preferably the fluidic layer 114 of the exemplary cartridge) together with a second polymer layer (preferably the second fluidic layer 115 of the exemplary cartridge).

The flexible membrane 314 is shown lying across the floor 316 of the cavity such that the valve is shown in its closed position. The valve is movable from this position to an open position (where it is spaced from the floor 316 and the apertures 322, 324 to form a valve chamber), as described herein.

The first opening 318 of the valve is centrally located within the perimeter of the void formed in the first polymer layer, and is therefore centrally located in the valve cavity 312. The second opening 324 of the valve is offset from the first opening 322. The second opening is coupled to an annular recess 326 in the floor, and thus the cross-sectional area over which the fluid in the second passageway 324 acts on the flexible membrane 314 is much larger than the cross-sectional area over which the fluid in the first passageway 322 acts on the flexible membrane.

The pressure of a fluid in the first passageway acts on the flexible membrane only over a relatively small cross-sectional area of the flexible membrane. Thus, because the pressure of a fluid in the valve cavity on the other side of the flexible membrane acts over the whole membrane, it may be lower without allowing the membrane to move to its open position.

In contrast, the pressure of a fluid in the second passageway acts on the flexible membrane over a relatively large cross-sectional area of the flexible membrane. Since the respective cross-sectional areas are closer, so too is the pressure in the second passageway which the flexible membrane is able to withstand vis-à-vis the pressure in the valve cavity.

Preferably, the respective cross-sectional areas of the openings of the fluid passageways allows the membrane to resist pressures around 2.5 times the actuation pressure on the first, central, fluid passageway, but only pressures equal to the actuation pressure (i.e. the pressure in the valve cavity) on the opening of the second, offset, fluid passageway.

3.3 Entry Port Design

An advantageous arrangement for an entry port on a fluidic cartridge will now be described, which may form an isolated inventive aspect.

Hence, in one aspect, there is provided a fluidic cartridge for processing a liquid sample, the cartridge having a sample mixing chamber comprising:

-   -   a sample inlet aperture for introducing a liquid sample into the         sample mixing chamber;     -   a cage surrounding the inlet aperture and extending into the         sample mixing chamber, the cage further comprising one or more         protrusions extending radially inwardly to abut against a sample         delivery device introduced through the sample inlet.

The body of the cage may be formed from one or more elongate bars, or one or more solid walls, depending from the roof of the sample mixing chamber. If solid walls are provided, there is preferably an aperture in the lower portion of the walls through which a liquid sample introduced by the sample delivery device can pass. Preferably the bars or wall forming the body are tapered to conform to the nib of a conventional sample delivery device introduced through the sample inlet.

Solid walls have the additional advantage that they provide a barrier to prevent fluid introduced into the mixing chamber from escaping out of the inlet aperture, which is particularly useful if the cartridge is turned upside-down during use.

If the cage is formed from solid walls, the protrusion may be a ledge extending inwardly from the walls leaving an aperture. Preferably the protrusion extending from the sides of the inlet aperture is positioned above the floor of the sample mixing chamber; more preferably above a liquid fill level of the sample mixing chamber. This prevents liquid sample from being sucked back into the sample delivery device once introduced into the mixing chamber.

Preferably a vent is provided in the sample mixing chamber to allow air to escape from the chamber during the introduction of the sample. This is particularly useful when the inlet aperture is sealed by the sample delivery device.

Preferably a guide channel is provided within the sample mixing chamber (a portion of which is preferably directly underneath the inlet aperture) to direct the sample introduced by a sample delivery device into a visual indicator region. An exemplary visual indicator region is described above in connection with the exemplary cartridge.

Preferably a change in refractive index of the visual indicator region described herein identifies when a sample has been introduced. The visual indicator region may comprise a narrow fluid passageway, which becomes filled by the fluid sample via capillary action. The filling of the narrow fluid passageway changes the refractive index of the visual indicator region and a colour change identifies when a sample has been introduced.

A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. The housing 111 (see FIG. 4) comprises a sample inlet aperture 126 through which a sample may be introduced into the sample mixing chamber 10 of the cartridge 100 using a pipette, for example. As shown in more detail in FIG. 13a , the sample mixing chamber 10 is formed from the pneumatic layer 114, which has a roof adjacent the housing 111 in the region of the inlet aperture, and a corresponding inlet aperture through which a sample may be introduced into the sample mixing chamber 10.

The roof of the mixing chamber 10 comprises a cage structure formed by walls 330 surrounding the inlet aperture 126 which extend into the sample mixing chamber 10 from the roof, and a ledge 332 extending radially inwardly from the walls 330. The shape of the cage structure allows a sample delivery device, such as a pipette, to be located in the correct position in the sample mixing chamber 10, and the ledge 332 prevents the pipette contacting the surfaces of the sample mixing chamber 10, thereby reducing the risk of contamination. The walls 330 can be tapered to further increase the engagement with the pipette.

Once the sample delivery device is located through the aperture, the user can dispense the sample. The ledge 332 is positioned above a nominal liquid fill level (not shown) of the sample mixing chamber so as to prevent the user from accidentally sucking the sample back up after dispensing it into the chamber.

A vent 334 into the chamber is provided to allow air to escape in the event that the inlet aperture is sealed by the sample delivery device.

A guide 336 is provided within the sample mixing chamber 10, a portion of which is directly underneath the inlet aperture 126 to direct the sample introduced by a sample delivery device into a visual indicator region 338. An exemplary visual indicator region is described above in connection with the exemplary cartridge.

3.4 Thermal Isolation Pockets

An advantageous arrangement for thermal isolation pockets for a nucleic acid amplification chamber on a fluidic cartridge will now be described, which may form an isolated inventive aspect.

In nucleic acid amplification and detection, it is preferable to apply heat evenly throughout the liquid sample. Whilst it is possible to do this without difficulty in a laboratory by placing heat sources equidistantly around the sample, it is much harder to achieve in a cartridge.

Hence, in one aspect, there is provided a fluidic cartridge for performing nucleic acid amplification on a liquid sample, the cartridge comprising at least one sample processing chamber and a thermally insulating region adjacent the chamber to prevent heat loss from the chamber through the thermally insulating region. Preferably the at least one sample processing chamber is one or both of a nucleic acid amplification chamber and a nucleic acid detection chamber (hence forth ‘processing chamber’).

Preferably the nucleic acid processing chamber is adjacent a surface (preferably a bottom surface) of the cartridge for accepting heat from an external source, the chamber situated between the thermally insulating region and the surface such that heat passing from the external source through the surface and thence the chamber is not lost out of the other side of the chamber owing to the presence of the thermally insulating region. This arrangement is found to make the change in temperature inside the chamber (for instance when turning the heat source on and off) as fast as possible, which is beneficial for performing rapid PCR, for example.

This is particularly advantageous because a single heat source may be placed adjacent the cartridge to supply heat for the amplification process from one side (the heated side), and yet the sample within the cartridge will be heated substantially and the amount of heat lost through the unheated side minimised as far as possible.

Preferably the cartridge is comprised of at least a fluidic layer and a pneumatic layer in contacting arrangement. The nucleic acid processing chamber may be formed in the fluidic layer and the thermally insulating region may be formed in the pneumatic layer. Preferably the fluidic cartridge further comprises a fluidic foil underneath the fluidic layer, the foil forming the aforementioned surface for accepting heat. The use of a thin foil maximises the heat transfer from the external source. The material of the foil may be chosen to optimise the heat transfer. For instance, a metal foil may be used, but it is preferred that a polyethylene terephthalate/polypropylene composite is used due to the advantages in ease of manufacture of the cartridge, together with material strength and acceptable heat transfer properties.

Preferably the thermally insulating region is formed from one or more sealed thermal isolation pockets formed in the pneumatic layer and sealed by a pneumatic foil. The pockets may be filled with gas such as air or may be evacuated during the manufacturing process such that they provide a vacuum.

A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. As shown in FIG. 3, the exemplary cartridge 100 comprises, from top to bottom, a housing 111, a blister sub-assembly 112, a pneumatic foil 113, a pneumatic layer 114, a fluid layer 115 and a fluidic foil 116.

Referring to FIGS. 6A and 6B, which shows the pneumatic layer, six thermally insulating regions 140 a-b, 141 a-d are provided. The insulating regions 140 a-b are located adjacent two corresponding amplification chambers formed in the fluidic layer 115, whilst insulating regions 141 a-d are located adjacent four corresponding detection chambers formed in the fluidic layer 115, when the cartridge is assembled. As shown, the insulating regions 140 a-b consist of a plurality of thermal isolation pockets, whereas insulating regions 141 a-d each consist of a single pocket.

During nucleic acid amplification and detection, thermocycling of the amplification and detection chambers takes place. The chambers in the fluidic layer may be heated by applying heat to the bottom of the cartridge 100, adjacent the fluidic layer 115. The thermal isolation pockets retain the heat within the cartridge, minimising heat loss from the fluidic layer 115 into the pneumatic layer 114. The thermal isolation pockets also eliminate the need for heating of the fluidics cartridge from both the top and bottom surfaces e.g. heating both the fluidics layer and the pneumatic layer, simplifying the overall design of the cartridge and reader.

The thermal isolation pocket may comprise one large pocket or multiple smaller pockets. The advantage of using multiple smaller pockets is that the risk of convection currents being set up is reduced, thus providing maximal thermal insulation.

3.5 Capture Column

An advantageous arrangement for a filtering device in a fluidic cartridge (preferably a ‘capture column’) will now be described, which may form an isolated inventive aspect.

Hence, in one aspect, there is provided a fluidic cartridge comprising a channel through which a liquid sample may pass, the channel having a filter for capturing biological components and further comprising:

-   -   an upstream portion and a downstream portion; and     -   a capture portion between the upstream and downstream portions         in which the filter is arranged; wherein:     -   the diameter of the capture portion is greater than the diameter         of the upstream and downstream portions.

Preferably the capture portion is a chamber within the channel, the chamber having an inlet surface having an opening coupled to the upstream portion of the channel and an outlet surface having an opening coupled to the downstream portion of the channel.

Preferably the fluidic cartridge comprises at least two polymer layers, wherein the upstream portion and an upstream part of the capture portion of the channel are formed in a first polymer layer and the downstream portion and a downstream part of the capture portion of the channel are formed in a second polymer layer; and wherein the filter is clamped between the first and second polymer layers.

Preferably the inlet surface of the chamber comprises distribution conduits leading radially outwardly from the opening so as to direct a liquid sample passing through the opening in the inlet surface radially outwardly.

Preferably the outlet surface of the chamber comprises distribution conduits leading radially inwardly toward the opening so as to direct a liquid sample which has passed through the filter radially inwardly toward the opening in the outlet surface.

A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. In the exemplary cartridge described herein, a capture column 24 is provided along the main channel (see FIG. 1). As shown in FIGS. 14a and 14b , the capture column 24 has filter 340 which binds DNA from lysed material before releasing it during elution. As shown in FIG. 14a , capture column 24 comprises an inlet channel 342 leading into a capture chamber 344 at an upstream end 346, and an outlet channel 350 leading from capture chamber 344 at a downstream end 348.

A filter 340 is provided in chamber 344, perpendicular to the direction of flow of fluid through the main channel, such that fluid must pass through filter 340 when passing from the upstream end of the main channel 342 to the downstream end 350 of the main channel.

Referring now to FIG. 14b , the inlet and outlet walls (only one is shown) of the chamber comprise distribution conduits 352 configured to direct fluid radially outwardly into the chamber 344 as it enters the chamber, and radially inwardly toward the exit aperture after it has passed through the filter 340.

3.6 Waste Chamber

An advantageous arrangement for waste chamber in a fluidic cartridge will now be described, which may form an isolated inventive aspect.

Hence, in one aspect, there is provided a fluidic cartridge comprising a channel through which a liquid sample may pass and a waste chamber for receiving fluid from the channel, the waste chamber comprising:

-   -   a pipe, coupled to the channel, extending from a bottom surface         of the waste chamber and having an opening elevated above the         bottom surface to pass fluid from the channel into the chamber;         and     -   a vent within the waste chamber configured to vent the waste         chamber to atmosphere.

Preferably the vent comprises a second pipe, coupled to a vent channel within the cartridge, extending from the bottom surface of the waste chamber and having an opening elevated above the bottom surface. Preferably the vent passageway comprises at least one Anderson impactor.

Preferably at least one absorbent pad is provided within the waste chamber.

A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. In the exemplary cartridge described herein, a waste chamber is provided for collecting and storing waste fluid which is produced during washing etc. Waste chamber 10 is shown in more detail in FIGS. 15a and 15b . Waste chamber 38 comprises a pipe 360, extending substantially vertically from a bottom surface 332 of waste chamber 38. The pipe 38 defines a channel having a first end 364 connected to the bottom surface of the waste chamber 38 and fluidly connected to the main channel 16. A second end 366 of fluid pipe 360 is disposed within waste chamber 38, and has an opening through which fluid can flow into the waste chamber.

Preferably, pipe 360 is substantially vertical, and perpendicular to the bottom surface of the waste chamber 38. The opening at the second end of pipe 360 is located near the top of the waste chamber 38 as shown in FIG. 15b . By providing the first opening near the top of the waste chamber, the risk of leakage is minimised should the cartridge be turned upside down.

Absorbent pads 368 are also provided in the waste chamber. Preferably, the upper surface of absorbent pads 368 should also be near the top of waste chamber 38, even more preferably, the top of absorbent pads 368 should be substantially level with the opening at the second end 366.

In the exemplary cartridge described herein, a second opening 370 is provided in waste chamber 38 as shown in FIG. 15b The second opening 370 is configured to vent main channel 16 via waste chamber 28 to atmospheric pressure. This avoids putting a back pressure along the main channel as the waste channel fills with fluid. Preferably, the second opening 370 is provided at the end of a second pipe 372 protruding from the bottom surface of waste chamber 38. The second opening 370 may be fluidly connected to a vent passageway (not shown) which has an opening outside of the cartridge housing to allow the waste chamber to remain at atmospheric pressure. However, venting the waste chamber outside the cartridge carries a small risk of aerosol contamination. To reduce this, the vent path has impact traps and vents under the cartridge cover.

The skilled person will be capable of modifying the exemplary cartridge to implement the inventive aspects described herein in various ways depending on circumstances. It is intended that the scope of the present invention is defined by the following claims. 

The invention claimed is:
 1. A fluidic cartridge comprising a fluid sample processing region formed by a network of channels, the network of channels fluidly connected to a first channel for introducing a fluid sample into the network of channels; and a valve system for depressurising the fluid sample processing region, the valve system comprising: an isolation valve between the first channel and the network of channels, the isolation valve actuatable to seal off the network of channels and thereby create a closed system therein, and a control valve interrupting a second channel within the network of channels, the control valve having a valve chamber coupled to the second channel via first and second openings, the valve chamber configured such that it has a first volume when the control valve is closed to prevent fluid from flowing between the first and second openings, and a second, larger, volume when the control valve is open to permit fluid to flow between the first and second openings; wherein the valve system is operable to depressurise the fluid sample processing region by closing the control valve to decrease the total volume within the network of channels, actuating the isolation valve to seal off the network of channels and thereby create a closed system within the network of channels, and opening the control valve to increase the total volume within the closed system of the network of channels.
 2. The fluidic cartridge of claim 1, wherein the network of channels further comprises: a fluid pathway for receiving and processing a fluid sample introduced by the first channel, the fluid pathway having an upstream end at the isolation valve and a downstream end, the downstream end being closed; wherein the second channel is a bypass channel for removing excess fluid sample from the fluid pathway, the bypass channel coupled to the fluid pathway at a junction partway along the fluid pathway and coupled to the first channel upstream of the junction and downstream of the isolation valve.
 3. The fluidic cartridge of claim 1, wherein the control valve further comprises: a valve cavity and a flexible membrane within the valve cavity, the flexible membrane having a first portion actuatable to seal against the first opening and a second portion actuatable to seal against the second opening; wherein the valve chamber is formed between the flexible membrane and the valve cavity; and wherein the valve chamber is configured such that the first portion may be actuated independently of the second portion to enable the first opening to be sealed after the second opening.
 4. The fluidic cartridge of claim 1, wherein the network of channels further comprises: first and second fluid pathways for receiving and processing a fluid sample introduced by the first channel, the first and second fluid pathways each having an upstream end at the isolation valve and a downstream end, the downstream end being closed; wherein the second channel is a bypass channel for removing excess fluid sample from the first and second fluid pathways, the bypass channel comprising: a first bypass portion coupled to the first fluid pathway at a junction partway along the first fluid pathway; a second bypass portion coupled to the second fluid pathway at a junction partway along the second fluid pathway; and wherein the first and second bypass portions are coupled to the first channel upstream of the respective junctions and downstream of the isolation valve.
 5. The fluidic cartridge of claim 4, wherein the valve chamber further comprises: a third opening, wherein the control valve is coupled to: the first channel upstream of the junction and downstream of the isolation valve via the first opening; the first bypass portion via the second opening; and the second bypass portion via the third opening; and a flexible membrane overlying the valve chamber, the flexible membrane having a first portion actuatable to seal against the first opening and a second portion actuatable to seal against the second and third openings; wherein the valve chamber is configured such that the first portion may be actuated independently of the second portion to enable the first opening to be sealed after the second and third openings'.
 6. The fluidic cartridge of claim 1, wherein the valve chamber is formed in a first polymer layer, wherein the first polymer layer is a pneumatic layer of the fluidic cartridge.
 7. The fluidic cartridge of claim 1, wherein the network of channels is formed in a second polymer layer, wherein the second polymer layer is a fluidic layer of the fluidic cartridge.
 8. The fluidic cartridge of claim 6, wherein the first polymer layer comprises polypropylene.
 9. The fluidic cartridge of claim 7, wherein the second polymer layer comprises polypropylene. 